Product Description
|
Product Name: |
China Factory Custom High Strength Stainless Steel Conveyor Drag Drive Chains |
|
Applicable Machining Process |
CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ |
|
Machining Tolerance |
From 0.005mm-0.01mm-0.1mm |
|
Machined Surface Quality |
Ra 0.8-Ra3.2 according to customer requirement |
|
Applicable Heat Treatment |
T5~T6 |
|
MOQ for batch order |
For cnc machining metal parts: 50 pcs |
|
Lead Time |
7-20 days for transmission parts harden teeth sprocket |
|
Main Materials |
Steel: carbon steel, alloy steel, stainless steel, 4140,20#,45# ,40Cr,20Cr ,etc |
|
Aluminum: AL6061,AL6063,AL6082,AL7075,AL5052 etc. |
|
|
Stainless steel: 201SS,301SS,304SS,316SS etc. |
|
|
Brass: C37700,C28000, C11000,C36000 etc |
|
|
Surface Treatment |
Stainless Steel: Polishing, Passivating, Sandblasting, Laser engraving |
|
Steel: Zinc plating, Oxide black, Nickel plating, Chrome platingk, Carburized, Powder Coated |
|
|
Aluminum parts: Clear Anodized, Color Anodized, Sandblast Anodized, Chemical Film,Brushing,Polishing |
Main Products
Products shown here are made to the requirements of specific customers and are illustrative of the types of manufacturing capabilities available within CHINAMFG group of companies.
Please send us your detailed drawing/ sample/requirements for us offering a reasonable quotation to you and we will trying our best to make the goods in good quality and delivery in time .
CHINAMFG policy is that none of these products will be sold to 3rd parties without written consent of the customers to whom the tooling, design and specifications belong.
Product ApplicationProduct Application
Main Facilities
Technical Support:
ZheJiang Matech is professional at independent development and design. Our engineers are skilled at AUTO CAD, PRO ENGINEER, SOLID WORKS and other 2D & 3D softwares. We are able to design, develop,produce and deliver your PO according to your drawings, samples or just an idea. Dural control of standard products and OEM products.
Quality Control:
1) Checking the raw material after they reach our factory——- Incoming quality control ( IQC)
2) Checking the details before the production line operated
3) Have full inspection and routing inspection during mass production—In process quality control(IPQC)
4) Checking the goods after they are finished—- Final quality control(FQC)
5) Checking the goods after they are finished—–Outgoing quality control(OQC)
Product Application
Our Factory
ZheJiang CHINAMFG Machinery Manufacture Co., Ltd.
–Branch of CHINAMFG Industry Ltd.
We specialize in Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system etc.
With keeping manufacturing process design, quality plHangZhou, key manufacturing processes and final quality control in house.
We are mastering key competence to supply quality mechanical parts and assembly to our customers for both Chinese and Export Market .
To satisfy different mechanical and functional requirements from our customers we are making a big range of metal products for our clients on base of different blanks solutions and technologies.
These blanks solutions and technologies include processes of Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting and Forging.
During the early involvement of the customer’s design process, we are giving professional input to our customers in terms of process feasibility, cost reduction and function approach.
You are welcome to contact us for technical enquiry and business cooperation.
Our Certificate
Our company has strong R&D capability and develops many new products every year. In production, we strictly follow the ISO 9001 quality system to control quality and arrange production:
1. Don’t accept defective, strict inspection of supplier’s raw materials.
2. Don’t manufacture defective, the production process is strictly controlled. For all products, the workers are strictly self-inspected on each machining process, and the quality inspectors do a regular inspection and spot inspection.
3. Don’t transferring defective, the defective products found in the previous process shall never be allowed to be transferred to the next process. Before shipment, the finished products shall be inspected again, and if any quality problems are found,and the products shall be reworked or rejected according to the relevant requirement.
OurTeam
Our Advantage
1. we have developed a dedicated team ofpeople with a valued wealth of knowledgeand experience within the metals industry.No matter what your metal needs are, our team will provide you with individual customersupport and the best customer experience inthe industry.
2. We provide bespoke processing services to helpreduce our customers costs and manufacturingtimes. We can supply you with material cut andfinished to your specifications and productionready delivered.
3. Best serice: If you get any qustions, youcan contact with our customer sevice, we willreply you asap(within 24 hours).
Our Package
Inner Packing →Strong & waterproof plastic big is packed inside, to keep the product in safe condition.
Or as customer requests.
Outer Packing →Multilayer wooden box with strong bandages, used for standard export package.
Or customized as per customer’s requirements.
FAQ
1Q: Are you trading company or manufacturer?
A: We are a factory, so we can provide competitive price and fast delivery for you.
2Q: What kind of service can you provide?
A: Our company can provide custom casting, CNC machining and surface treatment according to customer’s requirements.
3Q: What’s kinds of information you need for a quote?
A: In order to quote for you earlier, please provide us the following information together with your inquiry.
1. Detailed drawings (STEP, CAD, CHINAMFG Works, PROE, DXF and PDF)
2. Material requirement (SUS, SPCC, SECC, SGCC, Copper, AL, ETC.)
3. Surface treatment (powder coating, sand blasting, planting, polishing, oxidization, brushing, etc.)
4. Quantity (per order/ per month/ annual)
5. Any special demands or requirements, such as packing, labels, delivery, etc.
4Q: What shall we do if we do not have drawings?
A: Please send your sample to our factory, then we can copy or provide you better solutions. Please send us pictures or drafts with dimensions (Thickness, Length, Height, Width), CAD or 3D file will be made for you if placed order.
5Q: What makes you different from others?
A: 1. Our Excellent Service
We will submit the quotation in 48 hours if getting detailed information during working days.
2. Our quick manufacturing time
For Normal orders, we will promise to produce within 3 to 4 weeks.
As a factory, we can ensure the delivery time according to the formal contract.
6Q: Is it possible to know how are my products going on without visiting your company?
A: We will offer a detailed production schedule and send weekly reports with photos or videos which show the machining progress.
7Q: Can I have a trial order or samples only for several pieces?
A: As the product is customized and need to be produced, we will charge sample cost, but if the sample is not more expensive, we will refund the sample cost after you placed mass orders.
8Q: Why there is tooling cost?
A: It’s mold cost. Indispensable production process. Only need to pay for first order, and we will bear maintenance cost of mold damage.
9Q: What is your terms of payment?
A: Payment of sample order ≤ 1000USD, 100% T/T full payment.
Payment of tooling or batch order ≥ 5000USD, 70% T/T in advance, balance before shipment.
10Q: What’s your after-sale service?
A: If there is quality problem, please provide photos or test report, we will replace defective goods or return funds.
If you have any other questions please find us online, or send messages via email, WhatsApp for better communication!
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Material: | Stainless Steel |
|---|---|
| Structure: | Roller Chain, Leaf Chain, Drive Chain, Drag Chains |
| Surface Treatment: | as Client Required |
| Chain Size: | as Client Required |
| Feature: | Heat Resistant |
| Service: | Factory Supply Various Chains and Products |
| Samples: |
US$ 1/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can drag chains be used in shipbuilding and marine applications?
Yes, drag chains can be used in shipbuilding and marine applications, and they offer several advantages in these environments:
- Protection of Cables and Hoses: Drag chains are used to protect cables, hoses, and other components from damage caused by exposure to harsh marine conditions, such as saltwater, high humidity, and extreme temperatures.
- Corrosion Resistance: Drag chains made from materials like stainless steel or other corrosion-resistant alloys are well-suited for marine applications where exposure to saltwater and moisture is common. They can withstand corrosion and maintain their structural integrity over time.
- Flexible Cable Management: Shipbuilding and marine applications often involve complex cable and hose routing to power various systems and equipment. Drag chains provide a flexible and organized solution for managing these cables, ensuring they move smoothly during vessel operation.
- High Strength: Drag chains used in shipbuilding are designed to withstand heavy loads and dynamic forces that may be encountered during rough seas or harsh weather conditions.
- Reliable Performance: Marine environments demand reliable and robust equipment. Drag chains are engineered to provide consistent performance, protecting critical cables and ensuring the uninterrupted operation of essential systems on the ship.
- Long Service Life: Quality drag chains can have a long service life, which reduces maintenance efforts and replacement costs for shipbuilders and operators.
- Fire Resistance: Some drag chains can be manufactured to be fire-resistant, an essential feature for safety compliance in shipbuilding and marine applications.
- Customizable Solutions: Drag chains can be customized to fit the specific cable management needs of different shipbuilding projects, accommodating various cable sizes and routing requirements.
Due to their ability to protect cables and hoses, resist corrosion, and withstand the demanding conditions of marine environments, drag chains are widely used in shipbuilding, offshore platforms, marine vessels, and other maritime applications. They play a crucial role in ensuring the reliability and safety of electrical and fluid systems on ships and maritime structures.
What are the safety considerations when using drag chains in industrial settings?
When using drag chains in industrial settings, several safety considerations should be taken into account to ensure the well-being of personnel and the optimal performance of the equipment. Here are some key safety considerations:
- Material Selection: Choose drag chains made from durable and fire-resistant materials to prevent accidents caused by chain failure or damage due to harsh environmental conditions.
- Load Capacity: Ensure that the selected drag chain has an appropriate load capacity to carry all the cables and hoses without being overloaded. Overloading can lead to premature wear and potential hazards.
- Installation: Properly install the drag chain according to manufacturer guidelines and industry standards. Ensure that it is securely attached to the equipment to prevent any unintended movements or dislodging during operation.
- Cable Arrangement: Organize cables and hoses within the drag chain carefully to prevent tangling, pinching, or rubbing, which could cause damage and affect cable performance.
- Maintenance: Regularly inspect and maintain the drag chain to identify signs of wear, corrosion, or damage. Replace any damaged or worn-out parts promptly to avoid potential hazards.
- Clear Pathways: Ensure that the drag chain’s movement path is clear from obstructions and that there are no tripping hazards for personnel working nearby.
- Temperature Considerations: If the industrial setting involves high-temperature environments, choose drag chains that are designed to withstand these conditions and prevent heat-related accidents.
- Chemical Exposure: In environments where there is exposure to chemicals or corrosive substances, select drag chain materials that are resistant to chemical degradation.
- Static Electricity: In situations where static electricity can build up, use drag chains with appropriate anti-static properties to prevent potential electrostatic discharge (ESD) hazards.
- Training and Awareness: Provide proper training to personnel about the safe operation and handling of drag chains. Create awareness about potential risks and safety protocols to follow.
By adhering to these safety considerations, industrial settings can ensure the safe and efficient use of drag chains, reducing the risk of accidents and equipment downtime.
How do drag chains prevent cable wear and ensure smooth cable movement?
Drag chains, also known as cable carriers or cable chains, play a crucial role in protecting cables and hoses while ensuring their smooth movement in industrial applications. Here’s how they achieve this:
1. Enclosed Design:
Drag chains have an enclosed design with a series of interconnected links that form a protective channel for the cables and hoses inside. This design prevents external elements like dust, debris, and liquids from coming into direct contact with the cables, reducing the risk of abrasion and wear.
2. Cable Separation:
The individual links in the drag chain keep the cables and hoses separated from each other, preventing them from getting tangled or rubbing against each other. This separation minimizes friction and wear between the cables, ensuring their longevity.
3. Cable Support:
Drag chains provide excellent support for the cables and hoses they carry. The cables rest on the bottom of the chain’s channel, and the smooth movement of the chain prevents excessive bending or twisting, reducing the stress on the cables and prolonging their life.
4. Low Friction Materials:
High-quality drag chains are made from low-friction materials like nylon or plastic, reducing the friction between the cables and the chain itself. This feature ensures that the cables can move freely inside the chain without experiencing excessive wear.
5. Tension Adjustment:
Many drag chains allow for adjustable tension, which means that the user can adjust the tightness of the chain according to the number and size of the cables or hoses. Proper tension prevents slack and excessive movement, reducing the risk of wear due to movement-related stress.
6. Suitable Material Selection:
Choosing the right type of drag chain and material is essential to prevent cable wear. The chain’s material should be compatible with the cables it will carry and the environmental conditions in which it will operate. Stainless steel, plastic, and hybrid materials are commonly used for different applications.
7. Regular Inspection and Maintenance:
Regular inspection and maintenance of drag chains are vital to ensure their optimal performance. This includes cleaning the chain, checking for any signs of wear or damage, and making any necessary adjustments or replacements.
In conclusion, drag chains prevent cable wear and ensure smooth cable movement by providing an enclosed, separated, and well-supported channel for the cables and hoses. The right material selection, tension adjustment, and regular maintenance further contribute to the effective protection and longevity of the cables in industrial applications.
editor by CX 2024-04-08
China Standard China Factory Custom High Strength Stainless Steel Conveyor Drag Drive Chains
Product Description
|
Product Name: |
China Factory Custom High Strength Stainless Steel Conveyor Drag Drive Chains |
|
Applicable Machining Process |
CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ |
|
Machining Tolerance |
From 0.005mm-0.01mm-0.1mm |
|
Machined Surface Quality |
Ra 0.8-Ra3.2 according to customer requirement |
|
Applicable Heat Treatment |
T5~T6 |
|
MOQ for batch order |
For cnc machining metal parts: 50 pcs |
|
Lead Time |
7-20 days for transmission parts harden teeth sprocket |
|
Main Materials |
Steel: carbon steel, alloy steel, stainless steel, 4140,20#,45# ,40Cr,20Cr ,etc |
|
Aluminum: AL6061,AL6063,AL6082,AL7075,AL5052 etc. |
|
|
Stainless steel: 201SS,301SS,304SS,316SS etc. |
|
|
Brass: C37700,C28000, C11000,C36000 etc |
|
|
Surface Treatment |
Stainless Steel: Polishing, Passivating, Sandblasting, Laser engraving |
|
Steel: Zinc plating, Oxide black, Nickel plating, Chrome platingk, Carburized, Powder Coated |
|
|
Aluminum parts: Clear Anodized, Color Anodized, Sandblast Anodized, Chemical Film,Brushing,Polishing |
Main Products
Products shown here are made to the requirements of specific customers and are illustrative of the types of manufacturing capabilities available within CHINAMFG group of companies.
Please send us your detailed drawing/ sample/requirements for us offering a reasonable quotation to you and we will trying our best to make the goods in good quality and delivery in time .
MATECH policy is that none of these products will be sold to 3rd parties without written consent of the customers to whom the tooling, design and specifications belong.
Product ApplicationProduct Application
Main Facilities
Technical Support:
ZheJiang Matech is professional at independent development and design. Our engineers are skilled at AUTO CAD, PRO ENGINEER, SOLID WORKS and other 2D & 3D softwares. We are able to design, develop,produce and deliver your PO according to your drawings, samples or just an idea. Dural control of standard products and OEM products.
Quality Control:
1) Checking the raw material after they reach our factory——- Incoming quality control ( IQC)
2) Checking the details before the production line operated
3) Have full inspection and routing inspection during mass production—In process quality control(IPQC)
4) Checking the goods after they are finished—- Final quality control(FQC)
5) Checking the goods after they are finished—–Outgoing quality control(OQC)
Product Application
Our Factory
ZheJiang CHINAMFG Machinery Manufacture Co., Ltd.
–Branch of CHINAMFG Industry Ltd.
We specialize in Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system etc.
With keeping manufacturing process design, quality plHangZhou, key manufacturing processes and final quality control in house.
We are mastering key competence to supply quality mechanical parts and assembly to our customers for both Chinese and Export Market .
To satisfy different mechanical and functional requirements from our customers we are making a big range of metal products for our clients on base of different blanks solutions and technologies.
These blanks solutions and technologies include processes of Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting and Forging.
During the early involvement of the customer’s design process, we are giving professional input to our customers in terms of process feasibility, cost reduction and function approach.
You are welcome to contact us for technical enquiry and business cooperation.
Our Certificate
Our company has strong R&D capability and develops many new products every year. In production, we strictly follow the ISO 9001 quality system to control quality and arrange production:
1. Don’t accept defective, strict inspection of supplier’s raw materials.
2. Don’t manufacture defective, the production process is strictly controlled. For all products, the workers are strictly self-inspected on each machining process, and the quality inspectors do a regular inspection and spot inspection.
3. Don’t transferring defective, the defective products found in the previous process shall never be allowed to be transferred to the next process. Before shipment, the finished products shall be inspected again, and if any quality problems are found,and the products shall be reworked or rejected according to the relevant requirement.
OurTeam
Our Advantage
1. we have developed a dedicated team ofpeople with a valued wealth of knowledgeand experience within the metals industry.No matter what your metal needs are, our team will provide you with individual customersupport and the best customer experience inthe industry.
2. We provide bespoke processing services to helpreduce our customers costs and manufacturingtimes. We can supply you with material cut andfinished to your specifications and productionready delivered.
3. Best serice: If you get any qustions, youcan contact with our customer sevice, we willreply you asap(within 24 hours).
Our Package
Inner Packing →Strong & waterproof plastic big is packed inside, to keep the product in safe condition.
Or as customer requests.
Outer Packing →Multilayer wooden box with strong bandages, used for standard export package.
Or customized as per customer’s requirements.
FAQ
1Q: Are you trading company or manufacturer?
A: We are a factory, so we can provide competitive price and fast delivery for you.
2Q: What kind of service can you provide?
A: Our company can provide custom casting, CNC machining and surface treatment according to customer’s requirements.
3Q: What’s kinds of information you need for a quote?
A: In order to quote for you earlier, please provide us the following information together with your inquiry.
1. Detailed drawings (STEP, CAD, CHINAMFG Works, PROE, DXF and PDF)
2. Material requirement (SUS, SPCC, SECC, SGCC, Copper, AL, ETC.)
3. Surface treatment (powder coating, sand blasting, planting, polishing, oxidization, brushing, etc.)
4. Quantity (per order/ per month/ annual)
5. Any special demands or requirements, such as packing, labels, delivery, etc.
4Q: What shall we do if we do not have drawings?
A: Please send your sample to our factory, then we can copy or provide you better solutions. Please send us pictures or drafts with dimensions (Thickness, Length, Height, Width), CAD or 3D file will be made for you if placed order.
5Q: What makes you different from others?
A: 1. Our Excellent Service
We will submit the quotation in 48 hours if getting detailed information during working days.
2. Our quick manufacturing time
For Normal orders, we will promise to produce within 3 to 4 weeks.
As a factory, we can ensure the delivery time according to the formal contract.
6Q: Is it possible to know how are my products going on without visiting your company?
A: We will offer a detailed production schedule and send weekly reports with photos or videos which show the machining progress.
7Q: Can I have a trial order or samples only for several pieces?
A: As the product is customized and need to be produced, we will charge sample cost, but if the sample is not more expensive, we will refund the sample cost after you placed mass orders.
8Q: Why there is tooling cost?
A: It’s mold cost. Indispensable production process. Only need to pay for first order, and we will bear maintenance cost of mold damage.
9Q: What is your terms of payment?
A: Payment of sample order ≤ 1000USD, 100% T/T full payment.
Payment of tooling or batch order ≥ 5000USD, 70% T/T in advance, balance before shipment.
10Q: What’s your after-sale service?
A: If there is quality problem, please provide photos or test report, we will replace defective goods or return funds.
If you have any other questions please find us online, or send messages via email, WhatsApp for better communication!
| Material: | Stainless Steel |
|---|---|
| Structure: | Roller Chain, Leaf Chain, Drive Chain, Drag Chains |
| Surface Treatment: | as Client Required |
| Chain Size: | as Client Required |
| Feature: | Heat Resistant |
| Service: | Factory Supply Various Chains and Products |
| Samples: |
US$ 1/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the benefits of using a metal drag chain in specific applications?
Using a metal drag chain in specific applications offers several advantages due to the unique characteristics of metal materials. Metal drag chains, often made of steel or stainless steel, provide the following benefits:
- High Strength and Durability: Metal drag chains are known for their high strength and durability, making them suitable for applications that involve heavy loads and harsh environments. They can withstand continuous flexing, bending, and abrasion without deformation or failure.
- Temperature Resistance: Metal drag chains can handle both high and low temperatures, making them suitable for applications in extreme heat or cold conditions. This is especially important in industries such as steel manufacturing, foundries, and ovens.
- Chemical and Corrosion Resistance: Stainless steel drag chains are particularly resistant to chemical exposure and corrosion. They are ideal for applications where exposure to chemicals, acids, and other corrosive substances is common.
- Fire Resistance: Certain metal drag chains, such as those made from stainless steel, have fire-resistant properties. This makes them suitable for applications in industries where fire safety is a critical concern.
- Long Service Life: Metal drag chains have a longer service life compared to some other materials, resulting in reduced maintenance and replacement costs over time.
- Reliable Performance: Metal drag chains provide reliable performance even in demanding applications, ensuring smooth cable or hose movement and preventing downtime due to cable failures.
- Suitability for Heavy-Duty Applications: In industries like mining, construction, and material handling, where heavy loads and rough conditions are common, metal drag chains offer the strength and robustness required to handle these challenging environments.
- Resistance to UV and Weather: Metal drag chains can resist the damaging effects of UV radiation and weather exposure, making them suitable for outdoor applications.
- Wide Range of Sizes and Configurations: Metal drag chains are available in various sizes and configurations to accommodate different cable and hose layouts, offering flexibility in design and installation.
Overall, metal drag chains are favored in specific applications where their high strength, temperature resistance, chemical resistance, and durability are crucial for efficient cable management and protection. They are commonly used in industries such as manufacturing, automotive, aerospace, mining, and heavy machinery, where reliability and performance are paramount.
How do drag chains handle reverse motion or anti-reverse requirements?
Drag chains are designed to handle reverse motion or anti-reverse requirements in various industrial applications. When a system requires the prevention of backward movement or needs to maintain a specific orientation, anti-reverse or backstop mechanisms can be incorporated into the drag chain design. These mechanisms allow the drag chain to move freely in the desired direction while locking or resisting motion in the opposite direction.
The anti-reverse capabilities of drag chains are typically achieved through the use of specially designed components, such as one-way bearings or ratchet systems. These components allow the drag chain to engage or disengage the anti-reverse feature as needed, ensuring smooth movement in the desired direction and preventing any unintended reverse motion.
Some key points regarding how drag chains handle reverse motion and anti-reverse requirements are:
- One-Way Bearings: One-way bearings are commonly used in drag chains to enable free motion in one direction while providing resistance or locking in the opposite direction. These bearings allow the drag chain to engage with the system and move forward while preventing backward motion.
- Ratchet Mechanisms: Ratchet systems can be integrated into the drag chain to allow movement in one direction and restrict motion in the opposite direction. The ratchet mechanism engages when the drag chain moves in the intended direction and disengages when attempting to move in the reverse direction.
- Custom Solutions: In some cases, custom drag chain designs may be required to meet specific anti-reverse or backstop requirements of a particular application. Manufacturers can tailor drag chains to suit the unique needs of the system, ensuring precise control over motion and orientation.
Anti-reverse drag chains find applications in various industries where precise positioning, orientation control, or safety considerations are essential. For example, they may be used in conveyor systems to prevent products from rolling backward or in machinery that requires unidirectional movement.
When selecting a drag chain for applications that require anti-reverse capabilities, it is crucial to consider factors such as load capacity, speed, and the specific requirements of the motion control system to ensure optimal performance and reliability.
How do drag chains handle various cable sizes and types?
Drag chains are designed to accommodate various cable sizes and types, making them versatile and suitable for a wide range of industrial applications. Here’s how they handle different cable sizes and types:
Adjustable Design:
Most drag chains have an adjustable design, allowing users to customize the interior space according to the size and quantity of cables they need to house. The chain links or separators can be removed or repositioned to create the desired amount of space for the cables, ensuring a snug fit and minimizing any excess space that may cause cable movement or wear.
Wide Range of Sizes:
Drag chains are available in various sizes, ranging from small ones suitable for lightweight cables to large ones capable of holding numerous thick and heavy cables. Manufacturers provide size charts and specifications to help users select the right drag chain size based on their cable requirements and the dimensions of the equipment.
Cable Comb and Strain Relief:
Some drag chains come with built-in cable combs or strain relief features. The cable combs are designed to organize and separate individual cables within the chain, preventing them from tangling or interfering with each other. The strain relief elements ensure that cables are properly secured and protected from excessive tension or bending that could cause damage.
Various Mounting Options:
Drag chains can be mounted in various ways, such as on the floor, on the side of machinery, or overhead. The mounting method chosen can impact the available space for cables and the overall arrangement within the drag chain. Manufacturers offer different mounting brackets and accessories to accommodate diverse cable routing needs.
Cable Material and Flexibility:
Drag chains are designed to work with a wide range of cable materials, including PVC, rubber, TPU, and more. The flexibility of these materials allows them to move smoothly within the chain, even during dynamic operations. The drag chain’s design helps minimize cable wear by providing a smooth surface and eliminating sharp edges that could damage the cables.
Overall, drag chains provide an effective cable management solution that can handle various cable sizes and types. Their customizable and adaptable design, combined with the ability to protect and guide cables during motion, makes them an essential component for ensuring the reliability and longevity of cables in industrial machinery and automated systems.
editor by CX 2023-12-12
China factory China High Performance Stainless Alluminum Conveyor Drag Chains From Factory
Product Description
| Material | ADC-12,A380,zinc 3# etc. |
| Specification | As per your PDF,CAD,Solide work,Proe drawing or samples |
| Casting Process | High Pressure Die casting, |
| Casting Material | Aluminum, Aluminum alloy, zinc alloy |
| Casting Weight | 10g to 10kgs |
| Casting Standard | ISO, ASTM, EN, DIN, JIS, BS, etc. |
| Casting Tolerance | As per drawings or samples |
| Surface Roughness | Ra 1.6um-12.5um |
| Surface Operation | Polishing, Sand Blasting, Plating, Paint, Powder Coating, Anodizing,chrome plated etc. |
| Heat Treatment | Quenching, Annealing, Aging, etc. |
| Equipments | die casting machines,CNC machining center, Electric Discharge Machines,Electric Discharge Machines,Grinding machine,Computer gong machine,CNC lathe,CNC lathe,drilling machine,punching machine,lapping machine,polishing machine,Three dimensional detector,projector,Electronic Ruler,callipers etc. |
| Usage | electrical appliances, medical devices, LED lighting, housewares, Telecom, communication,auto & motorcycle,equipment product industry etc. |
| IPQC | IPQC through the whole machining process, spot inspection for material coming-in, spot inspection for machining process and final inspection based on AQL |
Company Profile
Lituo Metal Die Casting Co., Ltd., a factory cover 20, 000 square meters, has more than 20 years’ experience in developing and providing highest quality die casting parts and mould, CNC machine parts for China and oversea clients! Our products are very popular in Europe, America, Japan and South Korea.
We are a professional and experienced manufacturer of following parts in different design and sizes for all types of industries such as electrical appliances, medical devices, LED lighting, housewares, Telecom, communication,auto & motorcycle, equipment product industry etc.
We have advanced Equipment and instruments, such as 4 sets of cold chamber Zinc alloy die casting machines, 6 sets of hot chamber Aluminum alloy die casting machines, 15 sets of CNC lathe machines etc.
Certificates:ISO9001:2008,SGS,ROHS
Our Advantage
1.GOOD QUALITY-have the significant advantages in the performance of strength, durability.
2.RICH VARIETY & WIDE USES.Such as electrical appliances, medical devices, LED lighting, housewares, Telecom, communication,auto & motorcycle,equipment product industry etc.
3.Reasonable Price. Exquisite workmanship with competitive price.
4.EXCELLENT SERVICE-Strong R&D team,Professional Foreign Trade service team,Convenient transportation advantage on Sea/Land/Air shipping.
5.Eco-friendly,safe,easy to use.
Our Goal
Custom and Standard Manufacturing Service
A variety of Manufacturing Process Integration
Quality and Delivery Time Guaranteed
Effective Communication Ability
| Die Casting Machine Type: | Cold Chamber Die Casting Machine |
|---|---|
| Die Casting Method: | Soluble Die Casting |
| Application: | Hardware |
| Machining: | CNC Machining |
| Material: | Aluminum Alloy |
| Surface Preparation: | Electroplating |
| Customization: |
Available
| Customized Request |
|---|
Can drag chains be used in the packaging and bottling industry?
Yes, drag chains can be used in the packaging and bottling industry, and they offer several advantages that make them a suitable choice for this application:
- Cable Protection: In the packaging and bottling industry, there are various electrical cables, pneumatic hoses, and fluid lines that need to be protected from damage. Drag chains provide a secure housing that prevents these vital components from being exposed to potential hazards, such as moving machinery or sharp edges.
- Reduced Downtime: Packaging and bottling operations often involve high-speed and continuous movement of machinery. Drag chains keep cables organized and prevent tangling, reducing the risk of cable damage and minimizing downtime caused by cable-related issues.
- Flexible Cable Routing: The packaging and bottling industry often requires complex cable routing to accommodate various machinery configurations. Drag chains offer flexibility in cable management, allowing for customized cable routing to suit specific production setups.
- Improved Safety: Loose cables and hoses can pose safety hazards in a fast-paced packaging environment. Drag chains ensure that cables are contained and out of the way, reducing the risk of accidents and enhancing overall workplace safety.
- Resistance to Contaminants: In the packaging industry, there may be exposure to dust, debris, and cleaning agents. Drag chains can be made from materials that resist these contaminants, ensuring the cables remain protected and functional even in harsh environments.
- Highly Durable: Drag chains are designed to withstand continuous use and repetitive motion. They are built to endure the demands of high-speed packaging operations and maintain reliable performance over extended periods.
- Customizable Designs: Packaging and bottling machinery often come in various sizes and configurations. Drag chains can be customized in terms of size, length, and mounting options to fit specific packaging equipment.
Overall, drag chains provide effective cable management, enhance equipment reliability, and contribute to the efficiency and safety of packaging and bottling processes in the industry.
How do drag chains handle continuous flexing and bending?
Drag chains, also known as cable carriers or energy chains, are specifically designed to handle continuous flexing and bending of cables and hoses. They are widely used in various industrial applications where cables and hoses need to move with the machinery or equipment. Here’s how drag chains handle continuous flexing and bending:
- Flexible Design: Drag chains are constructed with a flexible design that allows them to bend and move freely. They are typically made up of interconnected links or segments that can flex in multiple directions, accommodating various cable and hose movements.
- High-Quality Materials: Drag chains are manufactured from high-quality materials that offer both flexibility and durability. Common materials include plastic, metal, and hybrid options that combine the benefits of both. These materials are selected to withstand repetitive bending without cracking or breaking.
- Low Friction: To ensure smooth movement and minimize wear on cables and hoses, drag chains are engineered with low-friction elements. This reduces the amount of force required to move the cables within the chain and prevents abrasion during continuous flexing.
- Self-Supporting: Drag chains are self-supporting, meaning they can hold and guide the cables and hoses along their path without additional external support. This self-supporting feature allows them to move with the equipment and maintain a stable and organized cable management system.
- Variable Sizes: Drag chains come in various sizes and designs to suit different applications and cable sizes. The selection of the appropriate drag chain ensures that cables and hoses have enough space to move freely within the chain while being protected from excessive bending or twisting.
- Continuous Motion Rating: Manufacturers provide drag chains with a continuous motion rating, which indicates the number of bending cycles they can withstand before potential failure. Choosing a drag chain with a suitable continuous motion rating ensures reliable performance and longevity.
Overall, drag chains are an essential component in managing cables and hoses in applications involving continuous flexing and bending. They play a crucial role in protecting cables from damage, extending their service life, and maintaining the overall efficiency and safety of the equipment they are used with.
Can drag chains be used in high-temperature or extreme weather conditions?
Yes, drag chains can be designed and manufactured to withstand high-temperature and extreme weather conditions in various industrial applications. The suitability of a drag chain for such environments depends on the materials used in its construction and its design features.
High-Temperature Conditions:
In high-temperature environments, drag chains can be made from materials that offer excellent heat resistance. Common materials used for this purpose include:
– Stainless Steel: Stainless steel drag chains are known for their high-temperature resistance and are suitable for applications with temperatures exceeding those suitable for standard materials.
– Heat-Resistant Plastics: Special heat-resistant plastics, such as thermoset or thermoplastic materials with additives, can be used to manufacture drag chains that can handle elevated temperatures.
– Ceramic Materials: In extremely high-temperature environments, ceramic drag chains can be employed due to their exceptional heat resistance properties.
Extreme Weather Conditions:
For applications in extreme weather conditions, such as cold temperatures, rain, snow, or direct sunlight exposure, drag chains can be designed to withstand these challenges. Here are some considerations:
– Cold-Resistant Materials: Drag chains made from cold-resistant materials, such as certain types of plastics or synthetic rubbers, can maintain flexibility and functionality even in sub-zero temperatures.
– UV Stabilization: Drag chains used in outdoor applications are often UV-stabilized to prevent damage from prolonged exposure to sunlight.
– Sealing and Protection: Enclosed or sealed drag chains provide additional protection against harsh weather elements, preventing dust, dirt, and moisture from entering and affecting the cables or hoses inside.
It’s important to consider the specific temperature and weather conditions of your application and communicate these requirements to the drag chain manufacturer or supplier. They can recommend suitable materials and designs to ensure the drag chain can perform reliably and durably in the intended environment.
editor by CX 2023-12-08
China Good quality Industrial Drag Reliable Machinery Agricultural Short Pitch Conveyor Chains
Product Description
Product Description
Product Parameters
| Standard | GB, ISO, ANSI, DIN |
| Type | Standard A and standard B precision roller chain, conveyor chain; |
| special chain with accessories, welding chain, leaf chain and sprocket | |
| ANSI chain No. | 40,50,60,80,100,120,140,160,180,200,240; |
| C40,C50,C60,C80,C100,C120,C140,C160; | |
| DIN/ISO chain No. | 08A,10A,12A,16A,20A,24A,28A,32A,36A,40A,48A; |
| C08A,C10A,C12A,C16A,C20A,C24A,C28A,C32A; | |
| Application | Food processing, pharmaceutical and chemical industries, electronics, machinery; |
| household appliances, automotive manufacturing, metallurgy, sewage treatment | |
| Series | A series,B series |
More Products
Advantage
Certifications
DETAILS ABOUT CHINAMFG CHAIN
Exhibition
Workshop
Application
Packaging Details
Shipping
Contact Information
FAQ
1. Are you manufacturer or trade Company?
We are a factory founded in 1997 with trade team for international service.
2. What terms of payment you usually use?
T/T 30% deposit and 70% against document, Western Union, L/C at sight
3. What is your lead time for your goods?
Normally 35 days after confirmed order. 30 days could be available in low season for some items (during May to July), and 45 days during new year and hot season ( Jan to March).
4. Samples
For customers who need sample confirmation before ordering, please bear in mind that the following policy will be adopted:
1) All samples are free of charge with the maximum value not exceeding USD 100.
2) The courier cost for the first-time sample sending will be charged for by the consignee. We will send the samples with freight to be collected. So please inform your account with FedEx, UPS, DHL or TNT so that we can proceed promptly.
3) The first-time courier cost will be totally deducted from the contract value of the trial cooperation.
| Usage: | Transmission Chain, Conveyor Chain |
|---|---|
| Material: | Stainless steel |
| Surface Treatment: | Polishing |
| Feature: | Rust Resistant, Enviornmental |
| Chain Size: | P8mm~P114.3mm |
| Structure: | Roller Chain |
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How do drag chains contribute to cable longevity and reduced downtime?
Drag chains play a significant role in enhancing cable longevity and reducing downtime in various industrial applications. Here’s how they contribute to these benefits:
- Cable Protection: Drag chains encase and protect cables and hoses, shielding them from external elements such as debris, dust, and liquids. This protection prevents the cables from getting damaged or worn out prematurely, ensuring their longevity.
- Preventing Tangling and Twisting: By guiding cables in a specific path, drag chains eliminate the risk of tangling and twisting during motion. Twisted or tangled cables can lead to damage and signal interference, which may result in downtime for troubleshooting and repairs.
- Reducing Friction: Drag chains provide a smooth pathway for cables to move within, reducing friction and abrasion that can occur when cables rub against each other or other components. Reduced friction extends the lifespan of cables and minimizes the need for frequent replacements.
- Eliminating Cable Stress: When cables are left loose or unorganized, they can be subjected to unnecessary stress during motion, which can lead to fatigue and eventual failure. Drag chains keep the cables securely in place, preventing stress-related damage.
- Preventing Cable Pinching: In some applications, cables can get pinched or crushed between moving parts. Drag chains create a dedicated channel for cables, preventing them from being pinched and preserving their integrity.
- Efficient Cable Management: Drag chains neatly organize and manage cables, reducing the chances of accidental damage or snagging during operation or maintenance activities. This efficient cable management contributes to reduced downtime and faster troubleshooting.
- Enhancing Cable Inspection: With cables enclosed in drag chains, it becomes easier to inspect and maintain them regularly. Regular inspections allow for early detection of potential issues, preventing unexpected downtime due to cable failures.
Overall, drag chains offer a comprehensive cable protection and management solution, which leads to extended cable longevity and minimized downtime in industrial settings.
How do drag chains handle continuous flexing and bending?
Drag chains, also known as cable carriers or energy chains, are specifically designed to handle continuous flexing and bending of cables and hoses. They are widely used in various industrial applications where cables and hoses need to move with the machinery or equipment. Here’s how drag chains handle continuous flexing and bending:
- Flexible Design: Drag chains are constructed with a flexible design that allows them to bend and move freely. They are typically made up of interconnected links or segments that can flex in multiple directions, accommodating various cable and hose movements.
- High-Quality Materials: Drag chains are manufactured from high-quality materials that offer both flexibility and durability. Common materials include plastic, metal, and hybrid options that combine the benefits of both. These materials are selected to withstand repetitive bending without cracking or breaking.
- Low Friction: To ensure smooth movement and minimize wear on cables and hoses, drag chains are engineered with low-friction elements. This reduces the amount of force required to move the cables within the chain and prevents abrasion during continuous flexing.
- Self-Supporting: Drag chains are self-supporting, meaning they can hold and guide the cables and hoses along their path without additional external support. This self-supporting feature allows them to move with the equipment and maintain a stable and organized cable management system.
- Variable Sizes: Drag chains come in various sizes and designs to suit different applications and cable sizes. The selection of the appropriate drag chain ensures that cables and hoses have enough space to move freely within the chain while being protected from excessive bending or twisting.
- Continuous Motion Rating: Manufacturers provide drag chains with a continuous motion rating, which indicates the number of bending cycles they can withstand before potential failure. Choosing a drag chain with a suitable continuous motion rating ensures reliable performance and longevity.
Overall, drag chains are an essential component in managing cables and hoses in applications involving continuous flexing and bending. They play a crucial role in protecting cables from damage, extending their service life, and maintaining the overall efficiency and safety of the equipment they are used with.
What are the benefits of using a drag chain in industrial applications?
A drag chain, also known as a cable carrier or cable chain, offers several advantages when used in industrial applications. These benefits include:
1. Cable Protection: One of the primary benefits of using a drag chain is the protection it provides to cables and hoses. The chain encloses and shields the cables from external elements such as dust, debris, moisture, and mechanical damage. This ensures the longevity and reliability of cables, reducing the risk of downtime due to cable failure.
2. Flexibility: Drag chains are highly flexible and allow for multi-axis movement. They can bend and twist in different directions, accommodating complex motion and providing a full range of motion for cables. This flexibility is especially beneficial in applications with moving parts or robotic systems.
3. Space Optimization: By organizing and guiding cables within the drag chain, it helps optimize space and prevents cable clutter. This is particularly advantageous in tight spaces or areas with limited cable routing options, enabling efficient use of available space.
4. Reduced Wear and Tear: The smooth movement of cables within the drag chain reduces friction and wear, extending the lifespan of the cables. It prevents cables from rubbing against sharp edges or other components, mitigating the risk of abrasion and damage.
5. Improved Safety: Drag chains enhance workplace safety by eliminating loose cables and potential tripping hazards. By keeping cables organized and secure, they reduce the risk of accidents and injuries caused by tangled or exposed cables.
6. Increased Reliability: With proper cable management, the risk of cable failure due to bending, twisting, or pulling is minimized. This leads to increased reliability and uptime of machinery and equipment, improving overall productivity.
7. Resistance to Harsh Environments: Drag chains are often made from materials that offer resistance to harsh environments, such as high temperatures, chemicals, and outdoor elements. This makes them suitable for a wide range of industrial applications, including those in rugged and demanding conditions.
8. Easy Installation and Maintenance: Drag chains are designed for easy installation and maintenance. They can be opened easily for adding or removing cables, simplifying the process of cable updates or replacements.
Overall, the use of drag chains in industrial applications ensures efficient cable management, protects cables from damage, and contributes to the safe and reliable operation of machinery and equipment.
editor by CX 2023-11-10
China high quality China High Performance Stainless Steel Conveyor Drag Chains From Factory
Product Description
|
Product Name: |
High Performance Stainless Steel Conveyor Drag Chains From Manufacturer |
|
Applicable Machining Process |
CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ |
|
Machining Tolerance |
From 0.005mm-0.01mm-0.1mm |
|
Machined Surface Quality |
Ra 0.8-Ra3.2 according to customer requirement |
|
Applicable Heat Treatment |
T5~T6 |
|
MOQ for batch order |
For cnc machining metal parts: 50 pcs |
|
Lead Time |
7-20 days for transmission parts harden teeth sprocket |
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Main Materials |
Steel: carbon steel, alloy steel, stainless steel, 4140,20#,45# ,40Cr,20Cr ,etc |
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Aluminum: AL6061,AL6063,AL6082,AL7075,AL5052 etc. |
|
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Stainless steel: 201SS,301SS,304SS,316SS etc. |
|
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Brass: C37700,C28000, C11000,C36000 etc |
|
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Surface Treatment |
Stainless Steel: Polishing, Passivating, Sandblasting, Laser engraving |
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Steel: Zinc plating, Oxide black, Nickel plating, Chrome platingk, Carburized, Powder Coated |
|
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Aluminum parts: Clear Anodized, Color Anodized, Sandblast Anodized, Chemical Film,Brushing,Polishing |
Main Products
Products shown here are made to the requirements of specific customers and are illustrative of the types of manufacturing capabilities available within CHINAMFG group of companies.
Please send us your detailed drawing/ sample/requirements for us offering a reasonable quotation to you and we will trying our best to make the goods in good quality and delivery in time .
MATECH policy is that none of these products will be sold to 3rd parties without written consent of the customers to whom the tooling, design and specifications belong.
Product ApplicationProduct Application
Main Facilities
Technical Support:
ZheJiang Matech is professional at independent development and design. Our engineers are skilled at AUTO CAD, PRO ENGINEER, SOLID WORKS and other 2D & 3D softwares. We are able to design, develop,produce and deliver your PO according to your drawings, samples or just an idea. Dural control of standard products and OEM products.
Quality Control:
1) Checking the raw material after they reach our factory——- Incoming quality control ( IQC)
2) Checking the details before the production line operated
3) Have full inspection and routing inspection during mass production—In process quality control(IPQC)
4) Checking the goods after they are finished—- Final quality control(FQC)
5) Checking the goods after they are finished—–Outgoing quality control(OQC)
Product Application
Our Factory
ZheJiang CHINAMFG Machinery Manufacture Co., Ltd.
–Branch of CHINAMFG Industry Ltd.
We specialize in Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system etc.
With keeping manufacturing process design, quality plHangZhou, key manufacturing processes and final quality control in house.
We are mastering key competence to supply quality mechanical parts and assembly to our customers for both Chinese and Export Market .
To satisfy different mechanical and functional requirements from our customers we are making a big range of metal products for our clients on base of different blanks solutions and technologies.
These blanks solutions and technologies include processes of Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting and Forging.
During the early involvement of the customer’s design process, we are giving professional input to our customers in terms of process feasibility, cost reduction and function approach.
You are welcome to contact us for technical enquiry and business cooperation.
Our Certificate
Our company has strong R&D capability and develops many new products every year. In production, we strictly follow the ISO 9001 quality system to control quality and arrange production:
1. Don’t accept defective, strict inspection of supplier’s raw materials.
2. Don’t manufacture defective, the production process is strictly controlled. For all products, the workers are strictly self-inspected on each machining process, and the quality inspectors do a regular inspection and spot inspection.
3. Don’t transferring defective, the defective products found in the previous process shall never be allowed to be transferred to the next process. Before shipment, the finished products shall be inspected again, and if any quality problems are found,and the products shall be reworked or rejected according to the relevant requirement.
OurTeam
Our Advantage
1. we have developed a dedicated team ofpeople with a valued wealth of knowledgeand experience within the metals industry.No matter what your metal needs are, our team will provide you with individual customersupport and the best customer experience inthe industry.
2. We provide bespoke processing services to helpreduce our customers costs and manufacturingtimes. We can supply you with material cut andfinished to your specifications and productionready delivered.
3. Best serice: If you get any qustions, youcan contact with our customer sevice, we willreply you asap(within 24 hours).
Our Package
Inner Packing →Strong & waterproof plastic big is packed inside, to keep the product in safe condition.
Or as customer requests.
Outer Packing →Multilayer wooden box with strong bandages, used for standard export package.
Or customized as per customer’s requirements.
FAQ
1Q: Are you trading company or manufacturer?
A: We are a factory, so we can provide competitive price and fast delivery for you.
2Q: What kind of service can you provide?
A: Our company can provide custom casting, CNC machining and surface treatment according to customer’s requirements.
3Q: What’s kinds of information you need for a quote?
A: In order to quote for you earlier, please provide us the following information together with your inquiry.
1. Detailed drawings (STEP, CAD, CHINAMFG Works, PROE, DXF and PDF)
2. Material requirement (SUS, SPCC, SECC, SGCC, Copper, AL, ETC.)
3. Surface treatment (powder coating, sand blasting, planting, polishing, oxidization, brushing, etc.)
4. Quantity (per order/ per month/ annual)
5. Any special demands or requirements, such as packing, labels, delivery, etc.
4Q: What shall we do if we do not have drawings?
A: Please send your sample to our factory, then we can copy or provide you better solutions. Please send us pictures or drafts with dimensions (Thickness, Length, Height, Width), CAD or 3D file will be made for you if placed order.
5Q: What makes you different from others?
A: 1. Our Excellent Service
We will submit the quotation in 48 hours if getting detailed information during working days.
2. Our quick manufacturing time
For Normal orders, we will promise to produce within 3 to 4 weeks.
As a factory, we can ensure the delivery time according to the formal contract.
6Q: Is it possible to know how are my products going on without visiting your company?
A: We will offer a detailed production schedule and send weekly reports with photos or videos which show the machining progress.
7Q: Can I have a trial order or samples only for several pieces?
A: As the product is customized and need to be produced, we will charge sample cost, but if the sample is not more expensive, we will refund the sample cost after you placed mass orders.
8Q: Why there is tooling cost?
A: It’s mold cost. Indispensable production process. Only need to pay for first order, and we will bear maintenance cost of mold damage.
9Q: What is your terms of payment?
A: Payment of sample order ≤ 1000USD, 100% T/T full payment.
Payment of tooling or batch order ≥ 5000USD, 70% T/T in advance, balance before shipment.
10Q: What’s your after-sale service?
A: If there is quality problem, please provide photos or test report, we will replace defective goods or return funds.
If you have any other questions please find us online, or send messages via email, WhatsApp for better communication!
| Material: | Stainless Steel |
|---|---|
| Structure: | Roller Chain, Leaf Chain, Drive Chain, Drag Chains |
| Surface Treatment: | as Client Required |
| Chain Size: | as Client Required |
| Feature: | Heat Resistant |
| Inspection Report: | Yes, Supplied |
| Samples: |
US$ 1/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can drag chains be used in the pharmaceutical and medical device manufacturing industry?
Yes, drag chains can be used in the pharmaceutical and medical device manufacturing industry, and they offer several benefits in this specific application. Here’s why:
- Cable Protection: In pharmaceutical and medical device manufacturing, there are often numerous cables and hoses that need to be protected and organized. Drag chains provide a reliable and efficient way to route and protect these cables, preventing tangling and potential damage during the manufacturing process.
- Cleanliness and Hygiene: Drag chains made from materials like stainless steel or special plastics can meet the industry’s stringent cleanliness and hygiene requirements. They are easy to clean and can withstand regular washdowns, ensuring a contamination-free manufacturing environment.
- Smooth Movement: Drag chains ensure smooth and consistent movement of cables and hoses, which is crucial in delicate medical device manufacturing processes where precision and accuracy are essential.
- Reduced Downtime: By organizing and protecting cables, drag chains help reduce the risk of cable damage and downtime due to cable-related issues. This leads to increased productivity and cost savings in the long run.
- Compliance: Drag chains can be designed to meet specific industry standards and regulations, ensuring compliance with safety and quality requirements in pharmaceutical and medical device manufacturing.
- Space Efficiency: Drag chains help in neatly organizing cables and hoses in a compact manner, optimizing the use of space in manufacturing equipment and reducing clutter.
Overall, drag chains play a crucial role in maintaining the efficiency, cleanliness, and safety of cable management in pharmaceutical and medical device manufacturing, making them a valuable component in this industry.
How do drag chains handle continuous flexing and bending?
Drag chains, also known as cable carriers or energy chains, are specifically designed to handle continuous flexing and bending of cables and hoses. They are widely used in various industrial applications where cables and hoses need to move with the machinery or equipment. Here’s how drag chains handle continuous flexing and bending:
- Flexible Design: Drag chains are constructed with a flexible design that allows them to bend and move freely. They are typically made up of interconnected links or segments that can flex in multiple directions, accommodating various cable and hose movements.
- High-Quality Materials: Drag chains are manufactured from high-quality materials that offer both flexibility and durability. Common materials include plastic, metal, and hybrid options that combine the benefits of both. These materials are selected to withstand repetitive bending without cracking or breaking.
- Low Friction: To ensure smooth movement and minimize wear on cables and hoses, drag chains are engineered with low-friction elements. This reduces the amount of force required to move the cables within the chain and prevents abrasion during continuous flexing.
- Self-Supporting: Drag chains are self-supporting, meaning they can hold and guide the cables and hoses along their path without additional external support. This self-supporting feature allows them to move with the equipment and maintain a stable and organized cable management system.
- Variable Sizes: Drag chains come in various sizes and designs to suit different applications and cable sizes. The selection of the appropriate drag chain ensures that cables and hoses have enough space to move freely within the chain while being protected from excessive bending or twisting.
- Continuous Motion Rating: Manufacturers provide drag chains with a continuous motion rating, which indicates the number of bending cycles they can withstand before potential failure. Choosing a drag chain with a suitable continuous motion rating ensures reliable performance and longevity.
Overall, drag chains are an essential component in managing cables and hoses in applications involving continuous flexing and bending. They play a crucial role in protecting cables from damage, extending their service life, and maintaining the overall efficiency and safety of the equipment they are used with.
Can drag chains handle heavy loads and protect cables in dynamic environments?
Yes, drag chains are designed to handle heavy loads and provide effective cable protection in dynamic environments commonly found in industrial applications.
Drag chains are constructed from durable and robust materials, such as plastic or metal, which enables them to withstand the weight of numerous cables and hoses. They are engineered to carry a variety of cables, including power cables, data cables, hydraulic hoses, and pneumatic lines, all within a single chain structure.
The design and construction of drag chains allow them to operate smoothly in dynamic environments, where there are constant movements, vibrations, and changes in motion. They can handle multi-axis movement, such as back-and-forth, side-to-side, and rotational motions, without compromising cable protection.
Drag chains utilize flexible links that allow for bending and twisting, ensuring that the cables inside can move freely and follow the motion of the connected machinery or equipment. This flexibility prevents cable fatigue and reduces the risk of damage caused by repetitive motion or constant tension.
In dynamic environments, where machinery or equipment experiences rapid acceleration and deceleration, drag chains play a crucial role in keeping the cables organized and preventing them from tangling or snagging. They act as a reliable cable carrier, guiding the cables along the intended path and protecting them from potential hazards.
Furthermore, drag chains are equipped with various mounting options and brackets to secure them to the equipment securely. This anchoring ensures that the drag chain remains in place even during fast-paced movements, providing consistent cable protection and preventing unnecessary strain on the cables.
In summary, drag chains are well-suited for handling heavy loads and providing effective cable protection in dynamic industrial environments. They offer flexibility, durability, and reliable cable management, making them a vital component in ensuring the longevity and optimal performance of cables in various industrial settings.
editor by CX 2023-09-23
China Standard China High Performance Stainless Alluminum Conveyor Drag Chains From Factory
Product Description
| Material | ADC-12,A380,zinc 3# etc. |
| Specification | As per your PDF,CAD,Solide work,Proe drawing or samples |
| Casting Process | High Pressure Die casting, |
| Casting Material | Aluminum, Aluminum alloy, zinc alloy |
| Casting Weight | 10g to 10kgs |
| Casting Standard | ISO, ASTM, EN, DIN, JIS, BS, etc. |
| Casting Tolerance | As per drawings or samples |
| Surface Roughness | Ra 1.6um-12.5um |
| Surface Operation | Polishing, Sand Blasting, Plating, Paint, Powder Coating, Anodizing,chrome plated etc. |
| Heat Treatment | Quenching, Annealing, Aging, etc. |
| Equipments | die casting machines,CNC machining center, Electric Discharge Machines,Electric Discharge Machines,Grinding machine,Computer gong machine,CNC lathe,CNC lathe,drilling machine,punching machine,lapping machine,polishing machine,Three dimensional detector,projector,Electronic Ruler,callipers etc. |
| Usage | electrical appliances, medical devices, LED lighting, housewares, Telecom, communication,auto & motorcycle,equipment product industry etc. |
| IPQC | IPQC through the whole machining process, spot inspection for material coming-in, spot inspection for machining process and final inspection based on AQL |
Company Profile
Lituo Metal Die Casting Co., Ltd., a factory cover 20, 000 square meters, has more than 20 years’ experience in developing and providing highest quality die casting parts and mould, CNC machine parts for China and oversea clients! Our products are very popular in Europe, America, Japan and South Korea.
We are a professional and experienced manufacturer of following parts in different design and sizes for all types of industries such as electrical appliances, medical devices, LED lighting, housewares, Telecom, communication,auto & motorcycle, equipment product industry etc.
We have advanced Equipment and instruments, such as 4 sets of cold chamber Zinc alloy die casting machines, 6 sets of hot chamber Aluminum alloy die casting machines, 15 sets of CNC lathe machines etc.
Certificates:ISO9001:2008,SGS,ROHS
Our Advantage
1.GOOD QUALITY-have the significant advantages in the performance of strength, durability.
2.RICH VARIETY & WIDE USES.Such as electrical appliances, medical devices, LED lighting, housewares, Telecom, communication,auto & motorcycle,equipment product industry etc.
3.Reasonable Price. Exquisite workmanship with competitive price.
4.EXCELLENT SERVICE-Strong R&D team,Professional Foreign Trade service team,Convenient transportation advantage on Sea/Land/Air shipping.
5.Eco-friendly,safe,easy to use.
Our Goal
Custom and Standard Manufacturing Service
A variety of Manufacturing Process Integration
Quality and Delivery Time Guaranteed
Effective Communication Ability
| Die Casting Machine Type: | Cold Chamber Die Casting Machine |
|---|---|
| Die Casting Method: | Soluble Die Casting |
| Application: | Hardware |
| Machining: | CNC Machining |
| Material: | Aluminum Alloy |
| Surface Preparation: | Electroplating |
| Customization: |
Available
| Customized Request |
|---|
How do drag chains contribute to cable longevity and reduced downtime?
Drag chains play a significant role in enhancing cable longevity and reducing downtime in various industrial applications. Here’s how they contribute to these benefits:
- Cable Protection: Drag chains encase and protect cables and hoses, shielding them from external elements such as debris, dust, and liquids. This protection prevents the cables from getting damaged or worn out prematurely, ensuring their longevity.
- Preventing Tangling and Twisting: By guiding cables in a specific path, drag chains eliminate the risk of tangling and twisting during motion. Twisted or tangled cables can lead to damage and signal interference, which may result in downtime for troubleshooting and repairs.
- Reducing Friction: Drag chains provide a smooth pathway for cables to move within, reducing friction and abrasion that can occur when cables rub against each other or other components. Reduced friction extends the lifespan of cables and minimizes the need for frequent replacements.
- Eliminating Cable Stress: When cables are left loose or unorganized, they can be subjected to unnecessary stress during motion, which can lead to fatigue and eventual failure. Drag chains keep the cables securely in place, preventing stress-related damage.
- Preventing Cable Pinching: In some applications, cables can get pinched or crushed between moving parts. Drag chains create a dedicated channel for cables, preventing them from being pinched and preserving their integrity.
- Efficient Cable Management: Drag chains neatly organize and manage cables, reducing the chances of accidental damage or snagging during operation or maintenance activities. This efficient cable management contributes to reduced downtime and faster troubleshooting.
- Enhancing Cable Inspection: With cables enclosed in drag chains, it becomes easier to inspect and maintain them regularly. Regular inspections allow for early detection of potential issues, preventing unexpected downtime due to cable failures.
Overall, drag chains offer a comprehensive cable protection and management solution, which leads to extended cable longevity and minimized downtime in industrial settings.
What are the limitations of using drag chains in certain applications?
While drag chains offer numerous advantages in cable management and protection, they also have certain limitations that need to be considered when selecting and using them in specific applications. Here are some limitations:
1. Limited Flexibility:
Drag chains are designed to move in a linear or slightly curved path. They may not be suitable for applications that require high flexibility or intricate routing of cables in multiple directions.
2. Size and Space Constraints:
For applications with limited space, finding the right-sized drag chain that can accommodate all the necessary cables and hoses without causing overcrowding can be a challenge.
3. Weight Restrictions:
Heavy-duty drag chains can handle significant loads, but there are weight limits for each type and size of chain. Exceeding these limits can lead to premature wear and reduced performance.
4. Noise and Vibration:
In high-speed or dynamic applications, the movement of drag chains can generate noise and vibration, which might affect the overall system performance or require additional noise-damping measures.
5. Maintenance:
While drag chains reduce cable wear and maintenance needs, they still require regular inspection and maintenance to ensure they function optimally. Neglecting maintenance can lead to unexpected failures.
6. Temperature Limits:
Some drag chains have temperature limitations. High-temperature environments can cause drag chains to degrade or lose their structural integrity, impacting their performance and lifespan.
7. Chemical Resistance:
Exposure to certain chemicals can deteriorate the material of the drag chain. Selecting the appropriate material with chemical resistance is crucial in chemical or corrosive environments.
8. Environmental Exposure:
In outdoor applications, drag chains are exposed to weather conditions such as rain, snow, and UV radiation, which can affect their durability over time.
9. Cost:
Drag chains can be more expensive compared to other cable management solutions. The initial investment should be weighed against the benefits they provide.
10. Compatibility:
Ensuring compatibility between the drag chain, cables, and hoses is essential to prevent friction, abrasion, or damage to the cables.
Despite these limitations, drag chains remain highly versatile and widely used in various industrial applications for cable management and protection.
How do drag chains perform in continuous motion and high-speed applications?
Drag chains are designed to perform exceptionally well in continuous motion and high-speed applications. They are engineered to withstand the dynamic and repetitive movement of cables and hoses while maintaining their structural integrity and providing reliable cable management.
Performance characteristics of drag chains in continuous motion and high-speed applications:
1. Smooth Cable Movement: Drag chains facilitate smooth movement of cables and hoses during continuous motion and high-speed operations. The design of the chain allows for low-friction movement, reducing the wear on cables and ensuring they glide easily within the chain.
2. Reduced Cable Stress: In high-speed applications, cables can experience significant stress and strain due to constant movement. Drag chains help to minimize cable stress by providing a guided pathway, preventing excessive bending or twisting of the cables.
3. High Acceleration and Deceleration: Drag chains are capable of handling rapid acceleration and deceleration common in high-speed applications. They secure the cables and prevent them from becoming tangled or snagged during quick changes in motion.
4. Wear and Abrasion Resistance: The materials used in drag chains are often wear-resistant and durable, ensuring longevity even in continuous motion scenarios. This resistance to wear and abrasion protects the cables from damage and extends their lifespan.
5. Self-Supporting Design: Drag chains have a self-supporting structure, meaning they can support the weight of cables and hoses without the need for additional support mechanisms. This feature is particularly beneficial in applications with continuous motion and high speeds.
6. Noise and Vibration Dampening: Some drag chains are designed with features that dampen noise and vibration generated during continuous motion. This contributes to a quieter and smoother operation of the machinery or equipment.
7. Temperature Resistance: Drag chains can be manufactured with materials that offer high-temperature resistance, making them suitable for applications where heat is generated during high-speed operations.
8. Low Maintenance: The reliable design of drag chains in continuous motion and high-speed applications minimizes the need for frequent maintenance. They are built to withstand the demands of such environments, reducing downtime and maintenance costs.
In summary, drag chains are engineered to excel in continuous motion and high-speed applications. They ensure the smooth and safe movement of cables and hoses, providing reliable cable management and protection. Their durable construction and resistance to wear make them well-suited for demanding industrial scenarios with rapid and continuous motion.
editor by CX 2023-08-04