|High Performance Stainless Steel Conveyor Drag Chains From Manufacturer|
Applicable Machining Process
CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/
Machined Surface Quality
Ra 0.8-Ra3.2 according to customer requirement
Applicable Heat Treatment
MOQ for batch order
For cnc machining metal parts: 50 pcs
7-20 days for transmission parts harden teeth sprocket
Steel: carbon steel, alloy steel, stainless steel, 4140,20#,45# ,40Cr,20Cr ,etc
Aluminum: AL6061,AL6063,AL6082,AL7075,AL5052 etc.
Stainless steel: 201SS,301SS,304SS,316SS etc.
Brass: C37700,C28000, C11000,C36000 etc
Stainless Steel: Polishing, Passivating, Sandblasting, Laser engraving
Steel: Zinc plating, Oxide black, Nickel plating, Chrome platingk, Carburized, Powder Coated
Aluminum parts: Clear Anodized, Color Anodized, Sandblast Anodized, Chemical Film,Brushing,Polishing
Products shown here are made to the requirements of specific customers and are illustrative of the types of manufacturing capabilities available within CHINAMFG group of companies.
Please send us your detailed drawing/ sample/requirements for us offering a reasonable quotation to you and we will trying our best to make the goods in good quality and delivery in time .
MATECH policy is that none of these products will be sold to 3rd parties without written consent of the customers to whom the tooling, design and specifications belong.
Product ApplicationProduct Application
ZheJiang Matech is professional at independent development and design. Our engineers are skilled at AUTO CAD, PRO ENGINEER, SOLID WORKS and other 2D & 3D softwares. We are able to design, develop,produce and deliver your PO according to your drawings, samples or just an idea. Dural control of standard products and OEM products.
1) Checking the raw material after they reach our factory——- Incoming quality control ( IQC)
2) Checking the details before the production line operated
3) Have full inspection and routing inspection during mass production—In process quality control(IPQC)
4) Checking the goods after they are finished—- Final quality control(FQC)
5) Checking the goods after they are finished—–Outgoing quality control(OQC)
ZheJiang CHINAMFG Machinery Manufacture Co., Ltd.
–Branch of CHINAMFG Industry Ltd.
We specialize in Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system etc.
With keeping manufacturing process design, quality plHangZhou, key manufacturing processes and final quality control in house.
We are mastering key competence to supply quality mechanical parts and assembly to our customers for both Chinese and Export Market .
To satisfy different mechanical and functional requirements from our customers we are making a big range of metal products for our clients on base of different blanks solutions and technologies.
These blanks solutions and technologies include processes of Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting and Forging.
During the early involvement of the customer’s design process, we are giving professional input to our customers in terms of process feasibility, cost reduction and function approach.
You are welcome to contact us for technical enquiry and business cooperation.
Our company has strong R&D capability and develops many new products every year. In production, we strictly follow the ISO 9001 quality system to control quality and arrange production:
1. Don’t accept defective, strict inspection of supplier’s raw materials.
2. Don’t manufacture defective, the production process is strictly controlled. For all products, the workers are strictly self-inspected on each machining process, and the quality inspectors do a regular inspection and spot inspection.
3. Don’t transferring defective, the defective products found in the previous process shall never be allowed to be transferred to the next process. Before shipment, the finished products shall be inspected again, and if any quality problems are found,and the products shall be reworked or rejected according to the relevant requirement.
1. we have developed a dedicated team ofpeople with a valued wealth of knowledgeand experience within the metals industry.No matter what your metal needs are, our team will provide you with individual customersupport and the best customer experience inthe industry.
2. We provide bespoke processing services to helpreduce our customers costs and manufacturingtimes. We can supply you with material cut andfinished to your specifications and productionready delivered.
3. Best serice: If you get any qustions, youcan contact with our customer sevice, we willreply you asap(within 24 hours).
Inner Packing →Strong & waterproof plastic big is packed inside, to keep the product in safe condition.
Or as customer requests.
Outer Packing →Multilayer wooden box with strong bandages, used for standard export package.
Or customized as per customer’s requirements.
1Q: Are you trading company or manufacturer?
A: We are a factory, so we can provide competitive price and fast delivery for you.
2Q: What kind of service can you provide?
A: Our company can provide custom casting, CNC machining and surface treatment according to customer’s requirements.
3Q: What’s kinds of information you need for a quote?
A: In order to quote for you earlier, please provide us the following information together with your inquiry.
1. Detailed drawings (STEP, CAD, CHINAMFG Works, PROE, DXF and PDF)
2. Material requirement (SUS, SPCC, SECC, SGCC, Copper, AL, ETC.)
3. Surface treatment (powder coating, sand blasting, planting, polishing, oxidization, brushing, etc.)
4. Quantity (per order/ per month/ annual)
5. Any special demands or requirements, such as packing, labels, delivery, etc.
4Q: What shall we do if we do not have drawings?
A: Please send your sample to our factory, then we can copy or provide you better solutions. Please send us pictures or drafts with dimensions (Thickness, Length, Height, Width), CAD or 3D file will be made for you if placed order.
5Q: What makes you different from others?
A: 1. Our Excellent Service
We will submit the quotation in 48 hours if getting detailed information during working days.
2. Our quick manufacturing time
For Normal orders, we will promise to produce within 3 to 4 weeks.
As a factory, we can ensure the delivery time according to the formal contract.
6Q: Is it possible to know how are my products going on without visiting your company?
A: We will offer a detailed production schedule and send weekly reports with photos or videos which show the machining progress.
7Q: Can I have a trial order or samples only for several pieces?
A: As the product is customized and need to be produced, we will charge sample cost, but if the sample is not more expensive, we will refund the sample cost after you placed mass orders.
8Q: Why there is tooling cost?
A: It’s mold cost. Indispensable production process. Only need to pay for first order, and we will bear maintenance cost of mold damage.
9Q: What is your terms of payment?
A: Payment of sample order ≤ 1000USD, 100% T/T full payment.
Payment of tooling or batch order ≥ 5000USD, 70% T/T in advance, balance before shipment.
10Q: What’s your after-sale service?
A: If there is quality problem, please provide photos or test report, we will replace defective goods or return funds.
If you have any other questions please find us online, or send messages via email, WhatsApp for better communication!
|Structure:||Roller Chain, Leaf Chain, Drive Chain, Drag Chains|
|Surface Treatment:||as Client Required|
|Chain Size:||as Client Required|
|Inspection Report:||Yes, Supplied|
Can drag chains be used in the pharmaceutical and medical device manufacturing industry?
Yes, drag chains can be used in the pharmaceutical and medical device manufacturing industry, and they offer several benefits in this specific application. Here’s why:
- Cable Protection: In pharmaceutical and medical device manufacturing, there are often numerous cables and hoses that need to be protected and organized. Drag chains provide a reliable and efficient way to route and protect these cables, preventing tangling and potential damage during the manufacturing process.
- Cleanliness and Hygiene: Drag chains made from materials like stainless steel or special plastics can meet the industry’s stringent cleanliness and hygiene requirements. They are easy to clean and can withstand regular washdowns, ensuring a contamination-free manufacturing environment.
- Smooth Movement: Drag chains ensure smooth and consistent movement of cables and hoses, which is crucial in delicate medical device manufacturing processes where precision and accuracy are essential.
- Reduced Downtime: By organizing and protecting cables, drag chains help reduce the risk of cable damage and downtime due to cable-related issues. This leads to increased productivity and cost savings in the long run.
- Compliance: Drag chains can be designed to meet specific industry standards and regulations, ensuring compliance with safety and quality requirements in pharmaceutical and medical device manufacturing.
- Space Efficiency: Drag chains help in neatly organizing cables and hoses in a compact manner, optimizing the use of space in manufacturing equipment and reducing clutter.
Overall, drag chains play a crucial role in maintaining the efficiency, cleanliness, and safety of cable management in pharmaceutical and medical device manufacturing, making them a valuable component in this industry.
How do drag chains handle continuous flexing and bending?
Drag chains, also known as cable carriers or energy chains, are specifically designed to handle continuous flexing and bending of cables and hoses. They are widely used in various industrial applications where cables and hoses need to move with the machinery or equipment. Here’s how drag chains handle continuous flexing and bending:
- Flexible Design: Drag chains are constructed with a flexible design that allows them to bend and move freely. They are typically made up of interconnected links or segments that can flex in multiple directions, accommodating various cable and hose movements.
- High-Quality Materials: Drag chains are manufactured from high-quality materials that offer both flexibility and durability. Common materials include plastic, metal, and hybrid options that combine the benefits of both. These materials are selected to withstand repetitive bending without cracking or breaking.
- Low Friction: To ensure smooth movement and minimize wear on cables and hoses, drag chains are engineered with low-friction elements. This reduces the amount of force required to move the cables within the chain and prevents abrasion during continuous flexing.
- Self-Supporting: Drag chains are self-supporting, meaning they can hold and guide the cables and hoses along their path without additional external support. This self-supporting feature allows them to move with the equipment and maintain a stable and organized cable management system.
- Variable Sizes: Drag chains come in various sizes and designs to suit different applications and cable sizes. The selection of the appropriate drag chain ensures that cables and hoses have enough space to move freely within the chain while being protected from excessive bending or twisting.
- Continuous Motion Rating: Manufacturers provide drag chains with a continuous motion rating, which indicates the number of bending cycles they can withstand before potential failure. Choosing a drag chain with a suitable continuous motion rating ensures reliable performance and longevity.
Overall, drag chains are an essential component in managing cables and hoses in applications involving continuous flexing and bending. They play a crucial role in protecting cables from damage, extending their service life, and maintaining the overall efficiency and safety of the equipment they are used with.
Can drag chains handle heavy loads and protect cables in dynamic environments?
Yes, drag chains are designed to handle heavy loads and provide effective cable protection in dynamic environments commonly found in industrial applications.
Drag chains are constructed from durable and robust materials, such as plastic or metal, which enables them to withstand the weight of numerous cables and hoses. They are engineered to carry a variety of cables, including power cables, data cables, hydraulic hoses, and pneumatic lines, all within a single chain structure.
The design and construction of drag chains allow them to operate smoothly in dynamic environments, where there are constant movements, vibrations, and changes in motion. They can handle multi-axis movement, such as back-and-forth, side-to-side, and rotational motions, without compromising cable protection.
Drag chains utilize flexible links that allow for bending and twisting, ensuring that the cables inside can move freely and follow the motion of the connected machinery or equipment. This flexibility prevents cable fatigue and reduces the risk of damage caused by repetitive motion or constant tension.
In dynamic environments, where machinery or equipment experiences rapid acceleration and deceleration, drag chains play a crucial role in keeping the cables organized and preventing them from tangling or snagging. They act as a reliable cable carrier, guiding the cables along the intended path and protecting them from potential hazards.
Furthermore, drag chains are equipped with various mounting options and brackets to secure them to the equipment securely. This anchoring ensures that the drag chain remains in place even during fast-paced movements, providing consistent cable protection and preventing unnecessary strain on the cables.
In summary, drag chains are well-suited for handling heavy loads and providing effective cable protection in dynamic industrial environments. They offer flexibility, durability, and reliable cable management, making them a vital component in ensuring the longevity and optimal performance of cables in various industrial settings.
editor by CX 2023-09-23
|Material||ADC-12,A380,zinc 3# etc.|
|Specification||As per your PDF,CAD,Solide work,Proe drawing or samples|
|Casting Process||High Pressure Die casting,|
|Casting Material||Aluminum, Aluminum alloy, zinc alloy|
|Casting Weight||10g to 10kgs|
|Casting Standard||ISO, ASTM, EN, DIN, JIS, BS, etc.|
|Casting Tolerance||As per drawings or samples|
|Surface Roughness||Ra 1.6um-12.5um|
|Surface Operation||Polishing, Sand Blasting, Plating, Paint, Powder Coating, Anodizing,chrome plated etc.|
|Heat Treatment||Quenching, Annealing, Aging, etc.|
|Equipments||die casting machines,CNC machining center, Electric Discharge Machines,Electric Discharge Machines,Grinding machine,Computer gong machine,CNC lathe,CNC lathe,drilling machine,punching machine,lapping machine,polishing machine,Three dimensional detector,projector,Electronic Ruler,callipers etc.|
|Usage||electrical appliances, medical devices, LED lighting, housewares, Telecom, communication,auto & motorcycle,equipment product industry etc.|
|IPQC||IPQC through the whole machining process, spot inspection for material coming-in, spot inspection for machining process and final inspection based on AQL|
Lituo Metal Die Casting Co., Ltd., a factory cover 20, 000 square meters, has more than 20 years’ experience in developing and providing highest quality die casting parts and mould, CNC machine parts for China and oversea clients! Our products are very popular in Europe, America, Japan and South Korea.
We are a professional and experienced manufacturer of following parts in different design and sizes for all types of industries such as electrical appliances, medical devices, LED lighting, housewares, Telecom, communication,auto & motorcycle, equipment product industry etc.
We have advanced Equipment and instruments, such as 4 sets of cold chamber Zinc alloy die casting machines, 6 sets of hot chamber Aluminum alloy die casting machines, 15 sets of CNC lathe machines etc.
1.GOOD QUALITY-have the significant advantages in the performance of strength, durability.
2.RICH VARIETY & WIDE USES.Such as electrical appliances, medical devices, LED lighting, housewares, Telecom, communication,auto & motorcycle,equipment product industry etc.
3.Reasonable Price. Exquisite workmanship with competitive price.
4.EXCELLENT SERVICE-Strong R&D team,Professional Foreign Trade service team,Convenient transportation advantage on Sea/Land/Air shipping.
5.Eco-friendly,safe,easy to use.
Custom and Standard Manufacturing Service
A variety of Manufacturing Process Integration
Quality and Delivery Time Guaranteed
Effective Communication Ability
|Die Casting Machine Type:||Cold Chamber Die Casting Machine|
|Die Casting Method:||Soluble Die Casting|
How do drag chains contribute to cable longevity and reduced downtime?
Drag chains play a significant role in enhancing cable longevity and reducing downtime in various industrial applications. Here’s how they contribute to these benefits:
- Cable Protection: Drag chains encase and protect cables and hoses, shielding them from external elements such as debris, dust, and liquids. This protection prevents the cables from getting damaged or worn out prematurely, ensuring their longevity.
- Preventing Tangling and Twisting: By guiding cables in a specific path, drag chains eliminate the risk of tangling and twisting during motion. Twisted or tangled cables can lead to damage and signal interference, which may result in downtime for troubleshooting and repairs.
- Reducing Friction: Drag chains provide a smooth pathway for cables to move within, reducing friction and abrasion that can occur when cables rub against each other or other components. Reduced friction extends the lifespan of cables and minimizes the need for frequent replacements.
- Eliminating Cable Stress: When cables are left loose or unorganized, they can be subjected to unnecessary stress during motion, which can lead to fatigue and eventual failure. Drag chains keep the cables securely in place, preventing stress-related damage.
- Preventing Cable Pinching: In some applications, cables can get pinched or crushed between moving parts. Drag chains create a dedicated channel for cables, preventing them from being pinched and preserving their integrity.
- Efficient Cable Management: Drag chains neatly organize and manage cables, reducing the chances of accidental damage or snagging during operation or maintenance activities. This efficient cable management contributes to reduced downtime and faster troubleshooting.
- Enhancing Cable Inspection: With cables enclosed in drag chains, it becomes easier to inspect and maintain them regularly. Regular inspections allow for early detection of potential issues, preventing unexpected downtime due to cable failures.
Overall, drag chains offer a comprehensive cable protection and management solution, which leads to extended cable longevity and minimized downtime in industrial settings.
What are the limitations of using drag chains in certain applications?
While drag chains offer numerous advantages in cable management and protection, they also have certain limitations that need to be considered when selecting and using them in specific applications. Here are some limitations:
1. Limited Flexibility:
Drag chains are designed to move in a linear or slightly curved path. They may not be suitable for applications that require high flexibility or intricate routing of cables in multiple directions.
2. Size and Space Constraints:
For applications with limited space, finding the right-sized drag chain that can accommodate all the necessary cables and hoses without causing overcrowding can be a challenge.
3. Weight Restrictions:
Heavy-duty drag chains can handle significant loads, but there are weight limits for each type and size of chain. Exceeding these limits can lead to premature wear and reduced performance.
4. Noise and Vibration:
In high-speed or dynamic applications, the movement of drag chains can generate noise and vibration, which might affect the overall system performance or require additional noise-damping measures.
While drag chains reduce cable wear and maintenance needs, they still require regular inspection and maintenance to ensure they function optimally. Neglecting maintenance can lead to unexpected failures.
6. Temperature Limits:
Some drag chains have temperature limitations. High-temperature environments can cause drag chains to degrade or lose their structural integrity, impacting their performance and lifespan.
7. Chemical Resistance:
Exposure to certain chemicals can deteriorate the material of the drag chain. Selecting the appropriate material with chemical resistance is crucial in chemical or corrosive environments.
8. Environmental Exposure:
In outdoor applications, drag chains are exposed to weather conditions such as rain, snow, and UV radiation, which can affect their durability over time.
Drag chains can be more expensive compared to other cable management solutions. The initial investment should be weighed against the benefits they provide.
Ensuring compatibility between the drag chain, cables, and hoses is essential to prevent friction, abrasion, or damage to the cables.
Despite these limitations, drag chains remain highly versatile and widely used in various industrial applications for cable management and protection.
How do drag chains perform in continuous motion and high-speed applications?
Drag chains are designed to perform exceptionally well in continuous motion and high-speed applications. They are engineered to withstand the dynamic and repetitive movement of cables and hoses while maintaining their structural integrity and providing reliable cable management.
Performance characteristics of drag chains in continuous motion and high-speed applications:
1. Smooth Cable Movement: Drag chains facilitate smooth movement of cables and hoses during continuous motion and high-speed operations. The design of the chain allows for low-friction movement, reducing the wear on cables and ensuring they glide easily within the chain.
2. Reduced Cable Stress: In high-speed applications, cables can experience significant stress and strain due to constant movement. Drag chains help to minimize cable stress by providing a guided pathway, preventing excessive bending or twisting of the cables.
3. High Acceleration and Deceleration: Drag chains are capable of handling rapid acceleration and deceleration common in high-speed applications. They secure the cables and prevent them from becoming tangled or snagged during quick changes in motion.
4. Wear and Abrasion Resistance: The materials used in drag chains are often wear-resistant and durable, ensuring longevity even in continuous motion scenarios. This resistance to wear and abrasion protects the cables from damage and extends their lifespan.
5. Self-Supporting Design: Drag chains have a self-supporting structure, meaning they can support the weight of cables and hoses without the need for additional support mechanisms. This feature is particularly beneficial in applications with continuous motion and high speeds.
6. Noise and Vibration Dampening: Some drag chains are designed with features that dampen noise and vibration generated during continuous motion. This contributes to a quieter and smoother operation of the machinery or equipment.
7. Temperature Resistance: Drag chains can be manufactured with materials that offer high-temperature resistance, making them suitable for applications where heat is generated during high-speed operations.
8. Low Maintenance: The reliable design of drag chains in continuous motion and high-speed applications minimizes the need for frequent maintenance. They are built to withstand the demands of such environments, reducing downtime and maintenance costs.
In summary, drag chains are engineered to excel in continuous motion and high-speed applications. They ensure the smooth and safe movement of cables and hoses, providing reliable cable management and protection. Their durable construction and resistance to wear make them well-suited for demanding industrial scenarios with rapid and continuous motion.
editor by CX 2023-08-04