Product Description
Standard Double Pitch Conveyor Chain Double Pitch Pintle Drag Drive Roller Conveyor Sprocket Chain For Food Machine
Product Description
Roller chain or bush roller chain is the type of chain drive most commonly used for transmission of mechanical power on many kinds of domestic, industrial, and agricultural machinery, including conveyors , wire – and tube – drawing machines, printing presses , cars , motorcycles , and bicycles . It consists of a series of short cylindrical rollers held together by side links. It is driven by a toothed wheel called a sprocket . It is a simple, reliable, and efficient means of power transmission. ANSI Standard Short Pitch Power Transmission Roller Chains are the most popular chains for driving, transmission reduction, tension, shuttle traction, and other applications.
Product Parameters
Transmission chain (Driving Chain) | Short Pitch Precision Roller Chain (A Series)(1,2,3) | 04C-1 06C-1-2-3 085-1-2-3 08A-1-2-3 10A-1-2-3 12A-1-2-3 16A-1-2-3 20A-1-2-3 24A-1-2-3 28A-1-2-3 32A-1-2-3 40A-1-2-3 48A-1-2-3 |
25 35 35-2 35-3 -2 40-3 50 50-2-50-3 60 60-2 60-3 80 80-2 80-3 100 100-2 100-3 120 120-2 120-3 140 140-2 160 160-2 -2 240 | ||
Short Pitch Precision Roller Chain (B Series)(1,2,3) | 06B-1-2-3 06B-1-2-3 08B-1-2-3 10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3 28B-1-2-3 32B-1-2-3 40B-1-2-3 48B-1-2-3 56B-1-2-3 64B-1-2-3 72B-1-2-3 | |
Heavy Duty Series Roller Chain(1,2) | 08AH-1 10AH-1 12AH-1-2-3 16AH-1-2-3 20AH-1-2-3 24AH-1-2-3 28AH-1-2-3 32AH-1-2-3 40AH-1-2-3 | |
Side Bow Chain | 40SB 43SB 50SB 60SB 63SB 80SB 08BSB 08BSBY1 10BSB 12BSB C2050SB | |
Motorcycle Chain | 410 415 415H 420 420H 428 428H 520 520H 525 525H 530 530H 630 630H | |
Engine Mechanism Chain (Timing Chain) | CL04 | |
Self-Lubrication Roller Chain | 08BSLR 10BSLR 12BSLR 16BSLR 40SLR 50SLR 60SLR 80SLR | |
Double Pitch Transmission Chain | 208A 208B 210A 210B 212A 212B 216A 216B 220A 220B | |
2040 2050 2060 2080 2100 | ||
Bush Chain | P15F-B P20-B P25-B P25F1-B P30F2-B P36-B P40-B P45-B P50-B P55-B P60-B P70-B P80-B | |
Conveyor Chain | Roller Chain With Straight Side Plates (A Series) | C08A-1-2-3 C10A-1-2-3 C12-1-2-3 C24A-1-2-3 C32A-1-2-3 |
C35 C40-1-2-3 C50-1-2-3 C80-1-2-3 C100-1-2-3 C120-1-2-3 C140-1-2-3 C160-1-2-3 | ||
Roller Chain With Straight Side Plates (B Series) | C08B-1-2-3 C10B-1-2-3 C12B-1-2-3 C16-1-2-3 C20B-1-2-3 C24B-1-2-3 C28B-1-2-3 C32B-1-2-3 | |
Double Pitch Conveyor Chain | C208A C208AH C208B C208BL C210A C210AL C212A C212AH C212AHL C216A C216AL C216AH C216AHL C220A C220AL C220AH C220AHL C224A C224AL C224AH C224AHL C232A C232AL C232AH C232AHL | |
C2050 C2052 C2060 C2062 C2060H C2080 C2080H C2082 C2082H C2100 C2100H C2102 C2102H C2120 C2120H C2122 C2122H C2160 C2160H C2162 C2162H | ||
Double Pius Speed Chain | BS25-C206B BS25-C208A BS25-C210A BS25-C212A BS30-C206B BS30-C208B BS30-C210B BS30-C212B | |
Conveyor Chain (M Series) | M20 M28 M40 M56 M80 | |
Hollow Pin Conveyor Chain (MC Series) | MC28 MC56 MC112 MC224 | |
Conveyor Chain (FV Series) | FV40 FV63 FV90 FV112 FV140 | |
Conveyor Chain (FVT Series) | FVT40 FVT63 FVT90 FVT112 FVT140 FVT180 FVT250 FVT315 | |
Hollow Pin Conveyor Chain (FVC Series) | FVC63 FVC90 FVC112 FVC140 FVC180 FVC250 FVC315 | |
Conveyor Chain (Z Series) | Z40 Z100 Z160 Z300 | |
Conveyor Chain (ZE Series) | ZE40 ZE100 ZE160 ZE300 | |
Hollow Pin Conveyor Chain (ZC Series) | ZC21 ZC40 ZC60 ZC150 ZC300 | |
Hollow Pin Chains | 08BHPF 08BHPF5 08BHP9 10BHPF3 10BHPF4 12BHPF2 12BHPF3 16BHPF3 16BHPF4 40HP 08BHPF7 08BHP 50HP 50HPF4 50H-HP 60HP 60HPF1 80HP 80HPF1 80HPF2 80H-HP 80HPF3 80HPF4 HB41.75F5 A2080HP | |
Welded-type cranked link chains | WR78 WH78 WR82 WH82 WR106 WH106 WR110 WH110 WR111 WH111 WR124 WH124 WR132 WH132 WR150 WH150 WR155 WH155 WR157 WH157 WR78F5 WH78F4 WH124F1 WH111F1 | |
Palm oil Chains | P101.6F2 P152F14 P152F17 P152F29 90R-S P101.6F64 P76.7 P152F31 | |
Sugar mill chains | DH9063 DH2198 P152F93K2 P152F78K2 DH 0571 0 DH1796 P152F77-AS2 P203.2F9 | |
Rubber gloves carrier chains | P100F155 P100F13 P100F139 P150/90 | |
Lumber conveyor chains | 81X 81XH 81XHE 81XHH 81XHS 500R 441.100R | |
Sharp top chains | 08AF34 08BF21 10AF8 41F6 06BF1 06BF37 08AF41 08BF44 08AF8… | |
Stainless Steel Chain | Stainless Steel Short Pitch Precision Roller Chain(A Series) | 25SS-1 35SS-1 41SS-1 40SS-1 50SS-1 60SS-1 80SS-1 100SS-1 120SS-1 |
Stainless Steel Short Pitch Precision Roller Chain(B Series) | 05BSS-1 06BSS-1 08BSS-1 10BSS-1 12BSS-1 16BSS-1 20BSS-1 24BSS-1 | |
Stainless Steel Roller Chain With Straight Side Plates | C40SS-1 C50SS-1 C60SS-1 C80SS-1 C100SS-1 C120SS-1 C08BSS-1 C10BSS-1 C12BSS-1 C16BSS-1 C20BSS-1 C24BSS-1 | |
Stainless Steel Double Pitch Transmission Chain | 2040SS 2050SS 2060SS 2080SS 2100SS 2120SS 208BSS 210BSS 212BSS 216BSS 220BSS 224BSS | |
Stainless Steel Double Pitch Conveyor Chain | C2040SS C2040HSS C208BSS C2050SS C2060SS C2060HSS C2080SS C2080HSS C2100SS C2100HSS C2120SS C2120HSS | |
Stainless Steel Hollow Pin Chain | 08BHFSS 40HPSS 50HPSS 60HPSS 12BHPSS 80HPSS C2040HPSS C2050HPSS C2060HPSS C2080HPSS HB50.8SS | |
Stainless Steel Double Pitch Hollow Pin Chain | C2042HPSS C2052HPSS C2062HPSS C2082HPSS C2042H-HPSS C2052H-HPSS C2062H-HPSS C2082H-HPSS | |
Lifting Chain | Car Parking Chain | 12AT-1 16AT-1-2 20AT-1-2-3 24AT-1-2 |
Leaf Chain | LH0822 LH0823 LH571 LH0844 LH0846 LH 0571 LH1571 LH1571 LH1034 LH1044 LH1046 LH1066 LH1088 LH1222 LH1223 LH1234 LH1244 LH1246 LH1266 LH1288 | |
BL422 BL423 BL434 BL444 BL446 BL466 BL488 BL522 BL523 BL534 BL544 BL546 BL566 BL588 BL622 BL623 BL634 BL644 BL646 BL666 BL688 | ||
Multile Plate Bearing Pin Chain | LF30 MP50F2 MP50.8 MP70F1 MP70F2 MP70F3 MP80F1 MP90F1 MP90F2 MP110F1 | |
Rollerless Lift Chain | 45-1 55-1 65-1 85-1 105-1 125-1 145-1 165-1 | |
Agricultural Chain | S Type Steel Agricultural Chain & Attachments | S32 S42 S45 S52 S55 S62 S77 S88 A550 A620 |
C Type Steel Agricultural Chain with Attachments | CA550 CA550/S55 CA555 CA550HD CA550V CA557 CA620 CA2801 38.1R 38.4R 38.4V 38.4VB | |
Rice Harvester Chain | S3558T-48001 S3558T-48002 | |
Drop Forged Chain Series | Drop Forged Rivetless Chain | Imperial: 80H X348 X458 468H X658 X678 678 698 998 9118 S348 S458 S678 S698 S9118, Metric system: XT100 XT160 |
Cast Detachable Chain | 55 57 62 74 78 | |
Steel Detachable Chain | 25 32 32W 51 52 55 62 | |
Cast Iron Chain | Cast Iron Chain (C Series) | C55 C55L C77 C188 C188L C102B C111 C131 C132 |
Cast Iron Chain (H Series) | H60 H78 H82 H110 | |
Cast Iron Chain (4 Series) | 462 477 488 4103 720 720S 730 | |
Cast Iron Chain BRH188 | BRH188 C188CP C102B-K2 C55A C55B C55D CC600 H78A H78B H130 H138 MC33 103 4103F29 907-E51 | |
Welded chains | WR78 WH78 WR82 WH82 WR124 WH124 | |
Forging Hanging Chain | X228 X348 X458 X678 698 |
Detailed Photos
FAQ
Q: Do you provide samples?
A: Yes. A sample is available for testing.
Q: What’s your lead time?
A: Standard products need 5-30days, a bit longer for customized products.
Q: Do you provide technical support?
A: Yes. Our company has a design and development team, and we can provide technical support if you
need.
Q: How to ship to us?
A: It is available by air, sea, or train.
Q: How to pay the money?
A: T/T and L/C are preferred, with different currencies, including USD, EUR, RMB, etc.
Q: How can I know if the product is suitable for me?
A: >1ST confirm drawing and specification >2nd test sample >3rd start mass production.
Q: Can I come to your company to visit?
A: Yes, you are welcome to visit us at any time.
Q: How shall we contact you?
A: You can send an inquiry directly, and we will respond within 24 hours.
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Standard or Nonstandard: | Standard |
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Application: | Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Agricultural Machinery |
Surface Treatment: | Chrome Plating |
Samples: |
US$ 10/Meter
1 Meter(Min.Order) | Order Sample |
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Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Payment Method: |
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Initial Payment Full Payment |
Currency: | US$ |
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Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What are the factors to consider when selecting a drag chain for specific cable management needs?
When selecting a drag chain for specific cable management needs, several factors should be taken into consideration to ensure optimal performance and longevity. Here are some key factors to keep in mind:
- Load Capacity: Determine the total weight of the cables and hoses that will be placed inside the drag chain. Select a drag chain with a load capacity that exceeds the total weight to prevent overloading.
- Internal Height and Width: Measure the diameter and height of the largest cable or hose in the system. The internal dimensions of the drag chain should be sufficient to accommodate all the cables without excessive bending or compression.
- Travel Length: Consider the maximum and minimum travel length required for the cables. Choose a drag chain that can extend and compress to meet the specific travel requirements.
- Environmental Conditions: Evaluate the operating environment for factors such as temperature, moisture, chemicals, and UV exposure. Choose a drag chain made from materials that can withstand the environmental conditions to ensure durability and longevity.
- Speed and Acceleration: Determine the speed and acceleration at which the drag chain will be moving. Higher speeds and accelerations may require drag chains with enhanced stability and anti-vibration properties.
- Mounting Options: Consider the available space and mounting options in the application. There are various mounting styles, including fixed, gliding, and rolling mounts, each suited for different installations.
- Friction and Noise: Drag chains should provide smooth, low-friction movement to reduce wear on cables and minimize noise. Look for drag chains with integrated glide shoes or separators to ensure smooth operation.
- Service Life: Choose a drag chain with a long service life to minimize maintenance and replacement costs. High-quality drag chains made from durable materials can offer extended service life.
- Cable Separation and Organization: Consider the need for cable separation and organization within the drag chain. Some drag chains offer dividers or compartments to keep cables organized and prevent tangling.
- Special Requirements: If the application has specific requirements such as EMI/RFI shielding, fire resistance, or anti-static properties, select a drag chain that meets those specifications.
By carefully considering these factors, engineers and designers can choose the most suitable drag chain for their specific cable management needs, ensuring reliable and efficient cable protection and organization.
Can drag chains be used in the energy and power generation sector?
Yes, drag chains are commonly used in the energy and power generation sector for cable management and protection. The energy and power generation industry includes power plants, renewable energy facilities, electrical substations, and other related applications. Here’s how drag chains are utilized in this sector:
- Cable Protection: The energy and power generation sector often involves a complex network of cables and hoses that carry electricity, signals, and fluids. Drag chains are used to protect these cables from damage caused by continuous motion, abrasion, and exposure to external elements.
- Dynamic Applications: In power generation facilities, various equipment such as turbines, generators, and transformers require dynamic cable management due to continuous movement. Drag chains can handle these dynamic applications, ensuring that cables and hoses remain organized and safely routed during equipment operation.
- Harsh Environments: Power plants and substations may expose cables to harsh environments, including extreme temperatures, chemicals, and outdoor conditions. Drag chains made from durable and corrosion-resistant materials can withstand these challenges, providing reliable cable protection and management.
- High Loads: Drag chains are capable of supporting multiple cables and hoses, even in applications with high loads and complex cable configurations. They prevent cables from tangling, getting caught, or suffering excessive stress during equipment operation.
- Long Travel Distances: In some power generation facilities, cables may need to travel long distances to connect different components and systems. Drag chains facilitate smooth movement over these long travel distances, ensuring that cables are managed efficiently and without interference.
- Enhanced Safety: Cable management is critical in the power generation sector to maintain a safe working environment. Drag chains keep cables organized, reducing the risk of accidents caused by cable entanglement or tripping hazards.
- Reliability and Longevity: Drag chains are designed for long service life and reliable performance, minimizing downtime and maintenance requirements. This is especially important in critical power generation applications where uninterrupted operation is essential.
Overall, drag chains play a crucial role in the energy and power generation sector by providing efficient cable management and protection. Their ability to handle continuous flexing, harsh environments, and dynamic applications makes them a valuable solution for ensuring the reliability and safety of cable systems in this industry.
What are the maintenance requirements for drag chains?
Drag chains, like any other mechanical components, require regular maintenance to ensure their optimal performance and longevity. Proper maintenance helps prevent unexpected breakdowns, reduces downtime, and extends the service life of the drag chain. Here are the key maintenance requirements:
1. Regular Cleaning:
Periodically clean the drag chains to remove dust, debris, and any accumulated contaminants. Cleaning can be done using compressed air, a soft brush, or a mild cleaning solution. Avoid using harsh chemicals that might damage the chain’s materials.
2. Lubrication:
Some drag chains may require lubrication to reduce friction and wear. Follow the manufacturer’s recommendations for the appropriate type and frequency of lubrication. Ensure that the lubricant used is compatible with the chain’s materials.
3. Inspection:
Regularly inspect the drag chains for signs of wear, damage, or misalignment. Look for any loose or damaged links, broken components, or signs of corrosion. Address any issues found during the inspection promptly.
4. Tension Adjustment:
If the drag chain is equipped with an adjustable tension mechanism, ensure that the tension is appropriately set to prevent sagging or excessive tension. Proper tension helps maintain the chain’s stability and prolongs its life.
5. Replacement of Worn Parts:
If any components of the drag chain are worn out or damaged beyond repair, replace them with genuine replacement parts from the manufacturer. Using non-original parts can compromise the chain’s performance and durability.
6. Environmental Considerations:
Take into account the operating environment when performing maintenance. For example, if the chain is used in a dusty or corrosive environment, more frequent cleaning and inspection may be necessary.
7. Operator Training:
Train operators and maintenance personnel on the proper use and care of drag chains. Ensure they understand the maintenance requirements and can identify early signs of issues.
8. Keep Records:
Maintain a maintenance log to track cleaning, lubrication, inspections, and any maintenance or repairs performed. This record can help identify trends or patterns that might require attention.
By following these maintenance requirements, users can ensure that their drag chains operate smoothly, protect cables or hoses effectively, and contribute to the overall efficiency and reliability of the equipment in which they are installed.
editor by CX 2024-01-02
China Hot Sale Bicycle Spare Part -Bicycle Chain with High Quality roller chain sprocket
Solution Description
Name |
bicycle Chain |
provider |
1. various shades |
Specification |
*Dimensions:1/2″X1/8″X114L *Material:Metal *Coloration: silver black |
Package deal |
every single 1 in a plastic bag,fifty baggage in a carton Pcs/ctn: 50pcs/bag Ctn dimension: forty one*25*thirty cm G.W/N.W: fourteen/thirteen kgs |
Cost |
We have our personal manufacturing unit. So the value is much more aggressive, A lot more products you purchased, less costly the value will be. |
Shipping time |
Samples will be all set inside of 7 days. If you place the purchase, merchandise will be prepared about 25days soon after receipt of your deposit. |
Payment |
Sample is free! But you have to offer us your courieraccount, this kind of as FedEx,DHL,UPS,TNT,ect. Each is okay. We only acknowledge T/T,thirty% pay as you go and the equilibrium to be compensated just before shipment. |
Order steps |
Action 1) Remember to let us know which product you like, the model No., the deal, and your special prerequisite. Delivers will be sent to you inside 24 hours. Step 2) We make proforma invoice(PI) for you. Stage 3) Please verify and affirm the PI. Phase 4) After we verified the get, please pay out it quickly. Stage 5) Right after payment, all items will be sent to you in the supply time. Phase 6) OEM/ODM is welcomed. |
Organization Introduction
ZheJiang CZPT Co.,Ltd., situated in HangZhou, ZheJiang province in China, the most significant bicycle accessory foundation of China.10years experience centered on the development of bicycles, spare components, youngster toy generation and revenue, CZPT pursuit is our spirit,Good quality 1st and Customer First is our basic principle .our merchandise are getting popularity in the market aboard.
Our company Merchandise currently addresses mountain bike, highway bikes, folding bicycles bicycle body, front fork, chainwheel, brake, chaincover, pedal, saddle,child bicycle, entire selection of bicycle spare elements, and bicycle helmet, gloves , bottle rack, lights, and so on.
FAQ:
Q1: Are you buying and selling business or company ?
A1: we are a mixture of exporter and producer of bicycle spare parts,bicycle add-ons and comprehensive bicycles.
in the meantime we constructed prolonged-tern business romantic relationship with consumers fromAfrica(Egypt,Libya,Ghana,UgHangZhou and many others),Europe(Netherlands, Ukraine,Italy and so forth),Asia(India,Pakistan,Indonesia,Philippines,Turkey ect),North The us(Mexico )And South America(Brazil,Colomibia,Peru and so forth).
Q2:How about sample coverage?
A2:If we have the sample in stock .we will offer free of charge sample to you, but you want to shell out for the cargo value.
If we never have in stock ,then you must pay the sample value. But the sample fee will be refund to you following affirm the buy.
Q3:Which transport way is obtainable and how to monitor?
A3:By sea to your nearest port,By air to your closest airport ,By express (DHL,UPS,FEDEX,TNT,EMS) to your doorway.,we will supply you a monitoring quantity right after despatched out then you can know obviously the standing of the package deal.
This autumn:Which payment way is workable?
A4: Western Union, T/T / L/C(30% T/T at get confirmation, 70% T/T before shipment.)
Q 5: Can I have my personal customized merchandise?
A5: Yes, your personalized specifications for coloration, logo, layout, package, carton mark are welcome.
Q6. How about your shipping time?
Bulk purchase is twenty five-30 days after deposit, or according to the purchase quantity .
Q7: How do you make our company lengthy-time period and excellent partnership?
A:1. We preserve excellent high quality and competitive cost to ensure our consumers reward
2. We respect each and every customer as our good friend and we sincerely do company and make pals with them,
no matter exactly where they come from.
A4: Western Union, T/T / L/C(thirty% T/T at buy affirmation, 70% T/T just before cargo.)
Q 5: Can I have my personal personalized product?
A5: Yes, your tailored specifications for color, symbol, design, package, carton mark are welcome.
Q6. How about your delivery time?
Bulk order is 25-thirty days soon after deposit, or according to the buy amount .
Q7: How do you make our organization long-phrase and great partnership?
A:1. We preserve good high quality and aggressive price tag to make certain our customers benefit
two. We regard every consumer as our pal and we sincerely do business and make friends with them,
no subject where they occur from.
US $1.3 / Piece | |
100 Pieces (Min. Order) |
###
After-sales Service: | Yes |
---|---|
Warranty: | Yes |
Condition: | New |
Certification: | ISO9001 |
Customized: | Customized |
Application: | Kids Bike, Road Bike |
###
Samples: |
US$ 0.00/Piece
1 Piece(Min.Order) |
---|
###
Customization: |
Available
|
---|
###
Name |
bicycle Chain |
service |
1. various colors |
Specification |
*Size:1/2"X1/8"X114L *Material:Steel *Color: silver black |
Package |
each one in a plastic bag,50 bags in a carton Pcs/ctn: 50pcs/bag Ctn size: 41*25*30 cm G.W/N.W: 14/13 kgs |
Price |
We have our own factory. So the price is more competitive, More products you ordered, cheaper the price will be. |
Delivery time |
Samples will be ready within 7 days. If you place the order, products will be ready about 25days after receipt of your deposit. |
Payment |
Sample is free! But you have to provide us your courieraccount, such as FedEx,DHL,UPS,TNT,ect. Each is ok. We only accept T/T,30% prepaid and the balance to be paid before shipment. |
Order steps |
Step 1) Please let us know which product you like, the model No., the package, and your special requirement. Offers will be sent to you within 24 hours. Step 2) We make proforma invoice(PI) for you. Step 3) Please check and confirm the PI. Step 4) Once we confirmed the order, please pay it soon. Step 5) After payment, all goods will be sent to you in the delivery time. Step 6) OEM/ODM is welcomed. |
US $1.3 / Piece | |
100 Pieces (Min. Order) |
###
After-sales Service: | Yes |
---|---|
Warranty: | Yes |
Condition: | New |
Certification: | ISO9001 |
Customized: | Customized |
Application: | Kids Bike, Road Bike |
###
Samples: |
US$ 0.00/Piece
1 Piece(Min.Order) |
---|
###
Customization: |
Available
|
---|
###
Name |
bicycle Chain |
service |
1. various colors |
Specification |
*Size:1/2"X1/8"X114L *Material:Steel *Color: silver black |
Package |
each one in a plastic bag,50 bags in a carton Pcs/ctn: 50pcs/bag Ctn size: 41*25*30 cm G.W/N.W: 14/13 kgs |
Price |
We have our own factory. So the price is more competitive, More products you ordered, cheaper the price will be. |
Delivery time |
Samples will be ready within 7 days. If you place the order, products will be ready about 25days after receipt of your deposit. |
Payment |
Sample is free! But you have to provide us your courieraccount, such as FedEx,DHL,UPS,TNT,ect. Each is ok. We only accept T/T,30% prepaid and the balance to be paid before shipment. |
Order steps |
Step 1) Please let us know which product you like, the model No., the package, and your special requirement. Offers will be sent to you within 24 hours. Step 2) We make proforma invoice(PI) for you. Step 3) Please check and confirm the PI. Step 4) Once we confirmed the order, please pay it soon. Step 5) After payment, all goods will be sent to you in the delivery time. Step 6) OEM/ODM is welcomed. |
Advantages and disadvantages of roller chains
If you need to lift heavy objects, you should know how to use a roller chain. Its simple design and simplicity make it ideal for a wide range of applications. This article will discuss the advantages and different types of applications of roller chains. After reading this article, you will be able to choose the type of roller chain that best suits your specific needs. In the next section, we’ll discuss how to deal with it.
Put on
How to measure the wear of a roller chain? There are several methods available, but the most accurate is to use a wear gauge kit. The CZPT Chain Wear Indicator Kit measures chain elongation. Compliant with ANSI and British Standards, this tool is critical to the industry chain and can help you determine when replacement is required. Improper chain maintenance can cause equipment to slip or perform poorly, resulting in unnecessary downtime.
In addition to measuring the elongation of the roller chain, it is also possible to measure the pitch of the rollers. This measurement represents the ANSI #80 standard for roller chains. Vernier calipers can also be used to measure the pitch of chains. This tool is very useful and also acts as a bottle opener. You can even use it as a wear gauge. This way, you can determine if the roller chain needs to be replaced.
The wear resistance of a roller chain can extend its life by 10% or more. However, proper lubrication and general maintenance are essential to ensure the longest lifespan of your chain. The manufacturing process of a roller chain assembly also plays a crucial role in determining its service life. For longer life, you might consider purchasing a heavy-duty series roller chain with thicker side plates and longer pins. If you need greater working load capacity, you can also consider heavy-duty chains.
High-quality components are critical to the longevity of the roller chain. High-quality roller chain components require precise heat treatment processes. The use of proprietary steel allows the company to manufacture more durable drums. The pins are manufactured to tight tolerances and then undergo a centerless grinding process. This process removes any surface defects, resulting in a mirror finish on the pins. The uniformity of this surface finish also ensures that the load is evenly distributed on the pins, extending the life of the chain.
Material
Among the materials used in roller chains, carbon steel and alloy steel are the most common. However, stainless steel is used in food processing equipment and applications that require lubrication. Other materials used for roller chains include nylon and brass. For more information, see the USACE Material Specification Sheet for more information. You can also find information about the performance of a roller chain by its design. But before choosing one of these materials, consider its pros and cons.
Stainless steel is an excellent choice for roller chains. It is corrosion-resistant and can operate in extreme temperatures without cracking. Stainless steel is a non-magnetic material that can operate in a temperature range of -200 degrees to +700 degrees Fahrenheit. In addition to its corrosion-resistant properties, stainless steel can withstand a variety of environments and can be used in heavy-duty applications. The MEGA series is the strongest stainless steel roller chain in the world.
Application
As the name suggests, a roller chain has 5 basic components: pins, bushings, rollers, and pin chainplates. These components are precision engineered to ensure optimum performance and durability. Typical applications include drives and conveyor belts. The various components of the roller chain can be customized to specific needs. Read on to learn more about how these parts work together. This article presents the advantages and disadvantages of different types of roller chains and discusses their applications.
A roller chain is a form of chain drive consisting of short cylindrical rollers connected together by side links and gears called sprockets. While these devices are simple, they have some limitations. In most cases, sprockets must be designed with a maximum tensile load on one tooth to prevent premature chain failure. Therefore, these chains are less efficient than belt drives with higher inertia.
Roller chains are usually made of carbon or alloy steel, although stainless steel is often used where food processing machinery and lubrication are problematic. Sometimes, nylon and brass are used. The maximum running speed of the roller chain is important for some applications, but it also provides economic benefits for users and manufacturers. The maximum running speed of a roller chain is usually governed by a wear limit, which can vary by application.
The global roller chain market is expected to grow at a CAGR of over 5.4% over the next six years. The research report covers the competitive landscape and key factors influencing the market. The report also analyzes the growth potential, product utilization, and pricing models of key vendors. It also covers the SWOT analysis of the key players in the industry. The study provides a comprehensive market analysis of all these factors and more. It also highlights key players and their strategies and identifies the fastest growing regions for their products and services.
Maintain
Because rollers are exposed to a variety of environments, including snow, rain, and muddy roads, regular maintenance is required to prevent damage. Because they must encounter these elements frequently, frequent inspections are important to prevent rust and other damage. Also, avoid pouring acidic or alkaline cleaning products on the roller chain. Instead, use hot water with hand sanitizer or a disposable toothbrush to clean the rollers. Washing the chain directly with water has little effect.
For small rollers, the workload during the break-in period should not be too large, otherwise, it will cause overheating. The small drum should also be inspected frequently for any unusual appearance, which may indicate that the system is not functioning properly. In this case, the operation must be suspended. Failure to do so could result in serious injury or a facility fire. Additionally, a properly lubricated roller chain is essential to ensure long-term performance.
The surface of the roller is often rusted and scratched. Over time, these little scars can spread to the drive, damaging it. Also, the chain may not be properly spaced and timed. Therefore, it is very important to check regularly to ensure that the chain is in top condition. When the chain wears to 3% or more, the entire roller chain needs to be replaced. Failure to do so may damage the drive, the roller sprocket, or the entire chain.
Given the chain’s processing environment, lubrication is critical to its performance. If the chain is lubricated, it must be re-lubricated frequently. However, lubricated roller chains are susceptible to contamination, especially in the biomass industry. In these environments, airborne organic particles and debris from the biomass industry can contaminate lubricated roller chains. This is why maintenance is important for lubricating roller chains.
Preloading
The benefits of preloading roller chains are well documented. In general, preloading eliminates the initial elongation of the roller chain, increasing its service life. Preloading is an effective way to achieve this, and a preloading chart can help illustrate the benefits of this process. Chains with little or no preload will stretch significantly during drive start, while chains will stretch rapidly as the surface hardness of the wear parts increases. Additionally, a properly preloaded chain has little or no elongation during the initial start-up of the drive, extending wear life.
Premium manufacturers apply the preload concept during their production phase, aligning all major components at the same time. This approach helps eliminate elongation issues that lead to rapid degradation of the roller chain. If this is not checked, the chain drive will stretch immediately over time. To avoid these problems, it is important to purchase a high-quality preloaded roller chain from a reputable source.
The heat treatment process is an effective way to prevent excessive wear of the roller chain. Heat treatment is a complex process that takes place in a factory during manufacturing. This process helps the rollers maintain high hardness and depth, preventing breakage. When buying a roller chain, make sure that the chain is heat treated and that the chain is manufactured to a high degree of precision. It also ensures that the product can be used for a long time.
In addition to performance benefits, preloading can also reduce initial elongation. A preloaded roller chain will exhibit near linear elongation, whereas a non-preloaded chain will experience rapid elongation. Therefore, they will reach the recommended 3% elongation earlier. Make sure the chain is properly lubricated. Also, consider how the chain is arranged. This is critical for optimal longevity.
editor by czh 2023-01-03